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Agrifeed Model 5500

Digital Weight Indicator

Reference Manual

Issue AD

Standard Scale & Supply Company

25421 Glendale Avenue

Redford, MI 48239

313-255-6700

www.standardscale.com

Summary of Contents for Agrifeed 5500

Page 1: ...Agrifeed Model 5500 Digital Weight Indicator Reference Manual Issue AD Standard Scale Supply Company 25421 Glendale Avenue Redford MI 48239 313 255 6700 www standardscale com...

Page 2: ...rformed by authorized and qualified service personnel only It is important to ensure that the indicator stand is grounded to the truck frame or the truck battery If the indicator stand cannot be secur...

Page 3: ...l Seal 8 2 3 2 Audit Trail 9 2 4 WIRING 9 2 4 1 Load Cell Connection 10 2 4 2 Printer Port Connection 10 2 4 3 Comm Port Connection 10 2 4 4 Remote Key Connection 11 2 4 5 Power Connection 11 2 4 6 Al...

Page 4: ...2 Selecting Pens from a List 52 5 2 3 Unload Process 52 5 2 4 Advancing Pens 53 5 2 5 Unloading using Weight Animal 53 5 2 6 Unfinished Load Unload 53 SECTION 6 TROUBLESHOOTING 55 6 1 OPERATIONAL MODE...

Page 5: ...Instructs how to create and edit the recipe database 5 Load Unload Operation Demonstrates how to load and unload recipes 6 Trouble shooting Provides troubleshooting help and information on error mess...

Page 6: ...ed with each load or unload transaction saved in the history database Operator ID Key in ID and press ENTER or Press ENTER to bypass Figure 1 Operator ID Entry Next the gross weight display appears se...

Page 7: ...Scrolls ingredients during the load process TARE Tares the displayed weight and selects the net mode NET GROSS Toggles the display mode between GROSS and NET ZERO Zeros the scale if pressed immediatel...

Page 8: ...to Section 3 3 on page 14 for setup and operation of these features 1 6 Warranty Your Agrifeed 5500 is warranted against defects in materials and manufacturing for a period of two years from the date...

Page 9: ...mentary contact closure 100ms minimum TARE PRINT ZERO ADVANCE PRINT TARE COMMUNICATIONS Serial RS232 bi directional port Data Output 1 of 7 selectable fixed format transmissions and custom user define...

Page 10: ...6 This page is intentionally left blank...

Page 11: ...ssary for proper installation of the Agrifeed 5500 The standard enclosure is designed to allow wiring without opening the enclosure All wiring is accessible through bottom connectors see Figure 6 Agri...

Page 12: ...accessed for setup or calibration changes without breaking a physical seal or incrementing an event counter thus providing evidence of tampering The Agrifeed 5500 has two types of sealing provisions...

Page 13: ...saving changes regardless of how many settings were changed With the indicator off press and hold CLR key and turn power on Continue to hold CLR until Macro Disbl is displayed Key in 60203 and press...

Page 14: ...3 Printer Port Connections Pin Name Description 1 CTS Clear to Send 2 TXD Transmit 3 RTS Request to Send 4 RXD Receive 5 N C 6 GND Digital Ground 7 N C 8 N C 2 4 3 Comm Port Connection The Comm port i...

Page 15: ...ut The open circuit voltage across the Remote Key pins is 5 VDC A closed switch will conduct about 0 25 mA Therefore a low voltage switch with gold plated or mercury wetted contacts is recommended The...

Page 16: ...r is not active pin 3 has a floating output When the mix timer is active i e counting down pin 3 is pulled high to the supply voltage Example The indicator power is supplied by a truck battery typical...

Page 17: ...press HELP then ENTER YES to display the password screen see Figure 9 2 Key in the 4 digit password KEY IN PASSWORD _ _ _ _ PASSWORD REQUIRED FOR FULL ACCESS ENTER Limited Access HELP Exit Figure 9 K...

Page 18: ...within a parameter 3 Press HELP to save changes and exit the Quick Menu 3 3 Setup Mode The Setup Mode provides access to all setup parameters and calibration To access the Setup Mode 1 Press HELP the...

Page 19: ...s pressed from any of these menus the parameters within that menu will be printed Below is an example of the MEMORY MANAGER SETUP print out MEMORY MANAGER SETUP PARAMETERS UNLOAD DATA LOGGER DATA LOGG...

Page 20: ...the Scale Setup selections 1 Press YES to advance to the next parameter 2 Press NO to select options within a parameter 3 Press HELP to return to the Setup Menu Selection screen 4 Press HELP again to...

Page 21: ...erance requirement for loading before auto advancing ingredients OFF 0 5 1 10 ADVANCE DELAY Sets the time requirement for auto advancing ingredients The weight must be in tolerance and stable within t...

Page 22: ...etc MINIMUM LOW MEDIUM HEAVY MAXIMUM DISPLAY UPDATE RATE Sets the rate at which the weight display is refreshed 5 sec 2 sec 1 sec 2 sec 2 SEC UNITS SETUP Sets the default weight units lb kg Tons lb in...

Page 23: ...Choose from 7 pre set formats or select CUSTOM format contact your Agrifeed distributor for information on creating custom transmits Refer to section 3 3 3 2 for print styles Press PRINT to preview f...

Page 24: ...ON XOFF BOTH NONE CTS RTS indicates default setup 3 3 3 1 Custom Print Headers 4 lines of up to 20 characters each may be assigned to the header The CUSTOM PRINT HEADER parameter must be enabled befor...

Page 25: ...e and Net weights 4 Print style 4 prints the current Time Date and Gross weight 5 Print style 5 prints the TICKET Time Date PEN RECIPE and the amount of product loaded or unloaded in comma delimited f...

Page 26: ...12345 2090 lb Gross 00 lb Tare 2090 lb Net TICKET 1234567 03 30 pm 04 04 07 RECIPE 13 PEN 12345 AMOUNT 2010 lb 2090 lb Gross 00 lb Tare 2090 lb Net 03 33 pm 04 04 07 2090 lb Gross 1234567 03 33 pm 04...

Page 27: ...To navigate the Memory Manager Setup selections 1 Press YES to advance to the next parameter 2 Press NO to select options within a parameter 3 Press HELP to return to the Setup Menu Selection screen 4...

Page 28: ...ilable for data storage EXAMPLE 500 ROWS USED Shows the number of records that are stored in the history database Also the database may be cleared from this selection Press CLR NO and follow the displ...

Page 29: ...o select options within a parameter 3 Press HELP to return to the Setup Menu Selection screen 4 Press HELP again to save changes and exit the setup mode Table 9 Remote Display Setup Parameters Paramet...

Page 30: ...up The Ingredient Setup Mode provides the ability to create edit delete and view ingredients Access the Ingredient Setup as described in section 3 3 Figure 17 Setup Menu Selection Ingredient Setup Pre...

Page 31: ...1 5 INGREDIENTS 15 Key in Ingred 15 OATS Press Enter 16 FLAKED OATS 17 SORGHOM ADD RECIPE 18 SOY BEAN START BATCH 19 SOY HULLS HELP Exit Figure 19 Ingredient Selection Key in To scroll ingredients use...

Page 32: ...er as described in section 3 3 6 1 3 Press ENTER to display the Name Ingredient screen see Figure 21 If a name already exists for the selected ingredient the name will appear in the entry screen for e...

Page 33: ...p as described in section 3 3 2 Select the desired ingredient number as described in section 3 3 6 1 3 Press ENTER to display the Name Ingredient screen see Figure 21 If a name does not exist for the...

Page 34: ...t list however it will clear the ingredient name and make it unavailable for recipe configuration To delete an ingredient 1 Access the Ingredient Setup as described in section 3 3 2 Select the desired...

Page 35: ...ration routine to move back one step Pressing CLR at the New Zero prompt will exit the calibration mode If a calibration weight is less than 5 of capacity or if there was a large change in the calibra...

Page 36: ...ecting span Useful when changing the scale s dead load for example adding safety rails to a scale platform Cal Reset Adjusts the zero and gain factors of the A D amplifier to default values for maximu...

Page 37: ...alWt is displayed Place the calibration weight on the platform key in the calibration weight and press ENTER to establish span 6 After establishing the span CAL OK is displayed suggesting that the cal...

Page 38: ...hen shows Keyin CalWt 5 Place the calibration weight on the platform key in the calibration weight and press ENTER to establish span 6 After establishing the span CAL OK is displayed suggesting that t...

Page 39: ...splay then shows Keyin CalWt 5 Place the calibration weight on the platform key in the calibration weight and press ENTER to establish span 6 After establishing the span CAL OK is displayed suggesting...

Page 40: ...establishing zero CAL OK is displayed suggesting that the calibration is acceptable or ReCal is displayed suggesting that the calibration procedure be repeated 6 Press YES at the CAL OK prompt or NO...

Page 41: ...escribed in section 3 3 2 Press YES to access the calibration routines see Figure 24 3 Press NET GROSS to scroll to the Cal Reset calibration method NOTE If an over load or under load condition exists...

Page 42: ...the mV V value 0 1 5 0 last entered for the specified load cell 7 Key in the load cell s mV V value and press ENTER or press only ENTER to accept the displayed value 8 Steps 6 7 will be repeated for...

Page 43: ...tion 14 Once the calibration is accepted in step 5 press ENTER at the ENTER SAVE prompt and again at the ENTER EXIT prompt to save the new calibration and exit the calibration mode 15 To exit the cali...

Page 44: ...r 4 Pressing CLR a second time will exit the mix time entry mode 5 Pressing CLR or MIX TIMER during the countdown will abort 6 During the countdown the output of pin 3 of the power connector is set hi...

Page 45: ...y thus no recipe names will appear RECIPES 00 Key in Recipe 00 Horse Feed 01 Pig Meal 02 Chicken Meal 03 Dog food 04 Rabbit Feed Press Enter ADD RECIPE START BATCH HELP Exit Figure 26 Main Recipe Scre...

Page 46: ...recipe number When an unused unnamed recipe is found the Recipe Name Entry screen appears see Figure 27 3 Up to 100 recipes can be defined Recipe 00 is permanently assigned as a Preset recipe that se...

Page 47: ...ect a recipe number as described in section 4 1 and press EDIT RECIPE or press ADD RECIPE to assign a new recipe number 2 Enter the recipe name as described in section 4 2 A name must be assigned befo...

Page 48: ...e recipe pre alarm when adding new recipes see section 4 2 The weight entry method cannot be changed when editing a recipe There are 3 weight entry methods used for loading ingredients WEIGHT LOAD Tar...

Page 49: ...SELECT INGRED 2 To search for an ingredient press SELECT INGRED to view the ingredient list as described in section 3 3 6 1 Choose the desired ingredient and press ENTER to select it for the recipe Wh...

Page 50: ...nge the weight entry method To edit a recipe from the weigh mode see Figure 31 1 Key in the desired recipe number and press SELECT RECIPE The selected recipe number will appear in the lower right corn...

Page 51: ...d from the Recipe Selection screen To print recipes 1 Press SELECT RECIPE to access the recipe list 2 Press PRINT then 3 Press 1 as prompted to print only the current recipe 4 Press 2 as prompted to p...

Page 52: ...48 This page is intentionally left blank...

Page 53: ...1 3 5 1 2 Selecting a Recipe 1 To load ingredients of a recipe 2 Make sure the Agrifeed 5500 is in the LOAD mode if it is in the UNLOAD mode press LOAD 3 Select a recipe to load as follows Key in the...

Page 54: ...ning ingredients of the current recipe batch 5 1 3 Loading Process When loading the target weight is displayed as a negative net weight Fill each ingredient to a net weight of zero 0 During the loadin...

Page 55: ...ified by the ADVANCE DELAY the next ingredient is automatically selected The weight of the previous ingredient is recorded and the ingredient is deleted from the loading list To Advance Ingredients wi...

Page 56: ...en and display the next pen in sequence 700 lb Net Pen 01 Cow Barn Special Cow Feed START Figure 33 Start Unload Screen 5 2 3 Unload Process When unloading the target weight is initially displayed Unl...

Page 57: ...eted This allows spot feeding for individual pens not included in the routing list see section 5 2 1 You can later return to the pen routing list as described in section 5 2 2 5 2 5 Unloading using We...

Page 58: ...eturns to the weigh mode Selecting NO exits to the weigh mode and the LOAD will remain highlighted until the batch is complete If a pen routing list is loaded or an unload is not complete the UNLOAD w...

Page 59: ...transmit the totals 05 Zero Max An attempt was made to zero out more than allowed The allowed value is 10 of scale capacity Use the TARE key for subtracting off container weights or if large dead load...

Page 60: ...or writing data to the EEPROM Call GSE Distributor 23 CheckNVPar Supplementary error message for above errors 24 NVParFull The setup being attempted requires more EEPROM than is currently installed 25...

Page 61: ...ill prompt Enter Dflt 8 Press ENTER ENTER to begin loading the Agrifeed program If the display went right to the Agrifeed start up screen the following steps will load the program from the eprom into...

Page 62: ...currently applied signal indicates that the full scale signal will be less than the allowed minimum of the indicator Verify the proper entries for the scale capacity in Section 3 3 2 and for the cali...

Page 63: ...port number 1 COM PORT 2 PRINTER portXerror This indicates that the Agrifeed 5500 did not check its receive data register in time thus missing a character If this error should occur please notify your...

Page 64: ...standard weight calibration It should never be necessary to recalibrate the A D However if the values stored at parameters P61110 P61121 appear to be reset to 0 00000 and or 1 00000 then A D re calibr...

Page 65: ...es of the Agrifeed 5500 can be expanded with the use of one or more option kits This section shows the installation procedures for these options Available options for the Agrifeed 5500 include the fol...

Page 66: ...ket on flat surface by securing it through the four mounting holes Be sure that when mounting the bracket to a surface it is mounted upright as shown in Figure 34 The five swivel holes should be below...

Page 67: ...CLK with CLK 3 DCS with DCS 4 5V with GND Be sure to match the twisted pairs as called out above Wire the connector according to the table below Also feed the pigtailed end of the cable through an ava...

Page 68: ...20 1160 When matching the sockets of the plug to the pins of the receptacle be sure to reference the pin out labeled on the bottom of the Agrifeed 5500 enclosure This pin out label should also be refe...

Page 69: ...ction data logger and or RF communication to transfer recipe ingredient and pen information Recipes and pen routing can be configured on the PC Load and unload information can be retrieved from the Ag...

Page 70: ...31 WI 150 Ultra Low Power Weight Indicator Service Manual...

Page 71: ...31 WI 150 Ultra Low Power Weight Indicator Service Manual...

Page 72: ...Agrifeed 5500 Reference Manual 39 10 35715 Issue AD Standard Scale Supply Company 25421 Glendale Avenue Redford MI 48239 313 255 6700 www standardscale com...

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