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Instructions

EZ Boost

TM

 

System

1. Physical separation of the cables – maintain a minimum 
of 12 inches between pump power cables, and never place 
more than one cable in a conduit.
2. Use shielded cable – the use of shielded cable prevents 
cross  communication  between  parallel  cables  and  allows 
sharing of conduit and cable trays. Tie the cable shield to 
ground only at the EZ Boost controller panel.

Suitable cables:

Manufacturer

Part number

Gage

Anixter

2A-1403S

14

Anixter

2A-1203S

12

Anixter

2A-1003S

10

Anixter 800-321-1486

2.  Overview of built-in protection
2.1. Run-dry protection

The  EZ  Boost  BMQE  pumps  are  protected  against  dry-
running.  In  case  of  dry-run,  the  BMQE  will  stop  after  an 
accumulated time of 5 seconds thus preventing a burnout 
of the motor. After a dry-running alarm, the pump restarts 
automatically after 5 min.

2.2. Overload protection

Exposure  of  the  BMQE  pump  to  heavy  load  causes  the 
current consumption to rise. The motor will automatically 
compensate  for  this  by  reducing  the  speed.  If  the  speed 
drops  to  30%  of  the  rated  speed,  the  motor  will  be  cut 
out. If the rotor is being prevented from rotating this will 
automatically  be  detected  and  the  power  supply  cutout. 
Consequently, no extra motor protection is required.

2.3. Over voltage and under voltage  

 

protection

Over  voltage  and  under  voltage  may  occur  if  the  voltage 
supply is unstable. The integrated protection of the BMQE 
motor  protects  the  motor  if  the  voltage  falls  outside  the 
permissible  voltage  range.  With  a  rated  voltage  of  200 
-  240  V,  60  Hz,  the  pump  will  be  cut  out  if  voltage  falls 
below 150 V or rises above 280 V. With a rated voltage of 
110 - 115 V, 60 Hz, the pump will be cut out if voltage falls 
below 75 V or rises above 150 V. The motor is automatically 
cut  in  when  the  voltage  is  again  within  the  permissible 
voltage range. Therefore, no extra voltage protection relay 
is required.

3.  Final check
3.1.  Pumped liquids

The  EZ  Boost  BMQE  must  not  be  used  for  the 
transfer  of  flammable  liquids  such  as  die-
sel  oil,  petrol  or  similar  liquids.  The  EZ  Boost 
BMQE  is  designed  for  pumping  thin,  clean, 
non-aggressive,  non-explosive  liquids,  not  con-
taining  solid  particles  or  fibers.  The  EZ  Boost 
BMQE  is  suitable  for  pressure  boosting  clean, 
cool,  potable  water.  The  liquid  must  not 
attack the pump materials chemically or mechan-
ically.

Liquid temperature: 

The temperature of the pumped liquid 

must not 95°F (+35°C).

Delivery and transportation

GRUNDFOS  EZ  Boost  System  components  are  supplied 
from the factory in proper packaging in which they should 
remain until they are to be installed. The components are 
ready for installation.

3.2. Preparation

Before installation, the following checks should be made: 

• 

Pump type:  

Check that the pump 

   type stated on the name-plate fitted to  
   the module sleeve corresponds to order. 
• 

Electricity supply:  

The motor voltage 

   and frequency details stated on the 
   nameplate should be compared with the 
   actual electricity supply available.

3.3. Sound pressure level

The  sound  pressure  level  of  the  BMQE  is  <74  db[A]  at  a 
distance of 3 feet (1 meter). 

It is recommended by Grundfos 

that the pump be installed with sound and vibration damp-
ening equipment such as; flexible piping adapters and anti-
vibration mounting. The pump should not be mounted in or 
adjacent to living quarters. The pump can also be wrapped 
with sound proofing insulation to reduce noise. 

2

Summary of Contents for EZ Boost

Page 1: ...GRUNDFOS INSTRUCTIONS EZ BoostTM System USA Installation and operating instructions Please leave these instructions with the pump for future reference...

Page 2: ...a Operating Conditions 6 Storage 6 Frost Protection 6 6 Installation Electrical Connection 6 Cable Sizing 7 Positioning 7 Controller Connection 7 Pressure Sensor 8 Pressure Tank 8 Pressure Relief Valv...

Page 3: ...e controller adjusts the pump performance accordingly to maintain constant pressure by changing the pump speed At low flow the pressure will drop slowly When the pres sure in the tank is 7 PSI below t...

Page 4: ...V or rises above 280 V With a rated voltage of 110 115 V 60 Hz the pump will be cut out if voltage falls below 75 V or rises above 150 V The motor is automatically cut in when the voltage is again wi...

Page 5: ...am The EZ Boost Constant Pressure System should consist of Pos 1 EZ Boost BMQE pump 2 EZ Boost controller 3 Diaphragm tank recommended size 2 U S gallons 8 liter 130 psi 2 3 4 1 5 6 6 Additional boost...

Page 6: ...and when installed in the vertical position the air vent must be at the top of the unit Insert BMQE pump into the open mounting bracket Secure mounting brackets Apply pressure to the BMQE pump until t...

Page 7: ...Consult Troubleshooting Section 11 Verify that EZ Boost controller is operating 11 Verify EZ Boost controller is operating These lights are on These lights are on 12 Optional Lock the buttons 12 Opti...

Page 8: ...f button on the EZ Boost con troller must not be used as a safety switch when installing and servicing the pump Rain tight or wet location hubs that comply with the requirements in the standard for Fi...

Page 9: ...System 6 1 2 Cable sizing Single phase 60 HZ maximum cable length motor service to entrance Motor rating Copper wire size AWG Volts HP 14 12 10 Maximum cable length ft m 115 0 50 100 30 5 160 48 8 250...

Page 10: ...signed to work with a 2 gal diaphragm tank Install a diaphragm tank to insure that the BMQE will shut off at zero flow The diaphragm tank must be installed at some point between the BMQE pump and the...

Page 11: ...um flow for BMQE pumps in parallel will exceed 35 GPM a 4 gallon or two 2 gallon dia phragm tank s should be used 6 9 Generator Operation Power may be supplied to BMQE pumps by an adequately sized gen...

Page 12: ...on the EZ Boost controller face the pipe shows run lights when the pump is operat ing When the pump is not operating none of the flow indicator lights are on see fig 7 Fig 7 7 2 3 Pressure setting Th...

Page 13: ...d pressure drops causing the motor to increase speed If the power consumption falls below the dry run setting for an accumulated time of 5 seconds and the motor speed is within 1000 rpm of the max spe...

Page 14: ...eed Sensor defective Overload Over temperature Speed reduction Voltage alarm No contact to pump see Fig 14 Flashing green light when the pump control is working correctly Permanent yellow light when t...

Page 15: ...2 Parts list for SQE with instructions for dismantling and assembly of pump and motor 8 2 EZ Boost Controller Service Before starting any work on the EZ Boost con troller make sure that the electricit...

Page 16: ...and repair replace the pump e Leakage in the pipe work Check and repair the pipe work f Under voltage has occurred Check the electricity supply 4 Frequent starts and stops a The supply voltage is unst...

Page 17: ...sure sensor If the pump has not started yet proceed as follows Press the on off button for 5 seconds If the pump starts the EZ Boost controller or the sensor may be defective Note The pressure is not...

Page 18: ...motor communication part is defective Reduce the length of the pump cable Switch off the main power supply to the EZ Boost controller Switch on the main power supply again The pump is now connected d...

Page 19: ...ording to the values in Section 5 Note As the voltage is detected at the motor allow for the voltage drop in the pump cable 8 The EZ Boost controller indicates Dry running If the power consumption is...

Page 20: ...ed Replace pump or motor 13 The EZ Boost controller indicates Sensor defective a The pressure sensor is defective Check that the sensor is wired correctly If the sensor type is 4 20 mA measure the DC...

Page 21: ...faults Poor connection in leads possibly in the cable joint Too low supply voltage see item 1 9 Factory settings Alarm 200 240 V motors 100 115 V motors SQ SQE SQE NE 03A and 05A models SQ SQE SQE NE...

Page 22: ...4 54 7 8 0 95 2 2 9 15 0 5 5 55 5 8 1 96 0 2 9 15 7 5 5 56 2 8 1 96 7 3 0 16 5 5 6 57 0 8 2 97 5 3 0 17 2 5 6 57 7 8 2 98 2 3 1 18 0 5 7 58 5 8 3 99 0 3 1 18 7 5 7 59 2 8 3 99 7 3 2 19 5 5 8 60 0 8 4...

Page 23: ...ce under this warranty the defective product must be returned to the distributor or dealer of GRUNDFOS products from which it was purchased together with proof of purchase and installation date failur...

Page 24: ...Road Oakville Ontario L6H 6C9 Telephone 905 829 9533 Fax 905 829 9512 Bombas Grundfos de Mexico S A de C V Boulevard TLC 15 Parque Stiva Aeropuerto Apodaca N L 66600 Mexico Telephone 52 81 8144 4000 F...

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