4
OM-TDH(C)-20/24/40/48 (C,A) (CE) INTERNATIONAL
INITIAL START-UP
IMPORTANT: BE SURE ALL OPERATORS READ, UNDERSTAND AND FOLLOW THE OPERATING
INSTRUCTIONS, CAUTIONS, AND SAFETY INSTRUCTIONS CONTAINED IN THIS
MANUAL.
WARNING: DO NOT STAND ON OR APPLY UNNECESSARY WEIGHT OR PRESSURE ON THE
KETTLE FRONT OR POURING LIP. THIS COULD RESULT IN THE OVERLOAD AND
FAILURE OF THE TILT MECHANISM, AND POSSIBLE SERIOUS INJURY AND
BURNS TO THE OPERATOR AND OTHERS.
The open end of the pressure relief valve
elbow must face downward.
Correct water level.
After the kettle has been installed, the installer should test to ensure that it is
operating correctly.
1. Remove literature and packing materials from inside and outside of the unit.
2. Add water to the kettle to a depth of at least one inch.
3. Make sure the supplies of gas and electric power are on.
4. Follow the “To Start Kettle Heating” instructions in the Operation section of
this manual. Begin heating the water at the highest thermostat setting. The
indicator light should come on and heating should continue until the water
boils.
5. To turn off the unit, follow “To Stop Kettle Heating” in the Operation Section of
this manual.
If the kettle functions as described, it is ready for use. If the unit does not operate
as designed, contact an authorized Service Agent.
OPERATION
WARNING: WHEN TILTING KETTLE:
1) WEAR PROTECTIVE OVEN MITT AND PROTECTIVE APRON.
2) USE DEEP CONTAINER TO CONTAIN AND MINIMIZE PRODUCT SPLASHING.
3) PLACE CONTAINER ON STABLE, FLAT SURFACE, AS CLOSE TO KETTLE AS
POSSIBLE.
4) STAND TO RIGHT OF KETTLE WHILE POURING — NOT DIRECTLY IN POUR PATH
OF HOT CONTENTS.
5) POUR SLOWLY, MAINTAINING CONTROL OF KETTLE, AND RETURN KETTLE
BODY TO UPRIGHT POSITION AFTER CONTAINER IS FILLED OR TRANSFER IS
COMPLETE.
6) DO NOT OVERFILL CONTAINER. AVOID SKIN CONTACT WITH HOT CONTAINER
AND ITS CONTENTS.
WARNING: AVOID ALL DIRECT CONTACT WITH HOT SURFACES AND HOT FOOD OR WATER IN
THE KETTLE. DIRECT CONTACT COULD RESULT IN SEVERE BURNS.
CAUTION: DO NOT OVERFILL THE KETTLE WHEN COOKING, HOLDING OR CLEANING.
KEEP LIQUIDS AT LEAST 2-3” (5-8 CM) BELOW THE KETTLE RIM TO ALLOW
CLEARANCE FOR STIRRING, BOILING AND SAFE PRODUCT TRANSFER.
WARNING: AVOID ALL DIRECT CONTACT WITH HOT FOOD OR WATER IN THE KETTLE.
DIRECT CONTACT COULD RESULT IN SEVERE BURNS.
CAUTION: HEATING AN EMPTY KETTLE MAY CAUSE THE RELEASE OF STEAM FROM THE
PRESSURE RELIEF VALVE.
CAUTION: DO NOT TILT KETTLE BODY WITH COVER OR BASKET INSERT IN PLACE. COVER
MAY SLIDE OFF, CAUSING INJURY TO OPERATOR.
CAUTION: ANY POTENTIAL USER OF THE EQUIPMENT MUST BE TRAINED IN SAFE AND
CORRECT OPERATING PROCEDURES.
WARNING: KEEP AREA AROUND KETTLE FREE AND CLEAR OF ALL COMBUSTIBLE
MATERIALS. DO NOT ATTEMPT TO LIGHT ANY BURNER WITH A FLAME.
3
.
0
Classic Control
Advanced Control
CONTROLS
1. Classic Control (-C) Models
a. The manual gas shut-off valve supplies inlet gas to the unit.
b. Lighted Power ON switch located on the control console. Controls main
power to the unit.
c. The temperature knob, located on the control console, is used to set the
kettle heat values between 1 and 10.
d. Heating indicator light located on the control console, lights when the
controller sends call to open the main gas valve and will cycle on and off
once the unit reaches set temperature. If the unit is tilted, the main gas
valve will be disabled and the light will turn off until the unit is returned to
the cooking position.
e. A LOW WATER indicator light, located on the control console, illuminates
when the jacket water falls below acceptable levels. When lit, the main
gas valve is disabled and will not function until the jacket water is refilled
using the procedure in this manual.
f. On Crank tilt (TDHC) units, a handwheel controls the worm and gear
mechanism that smoothly tilts the kettle body and holds it in the desired
position.
2.
Advanced Control (-A) Models
a. The manual gas shut-off valve supplies inlet gas to the unit.
b. Lighted Power ON switch located on the control console. Controls main
power to the unit.
c. The temperature knob, located on the control console, is used to set
the kettle heat values between 1.0 and 10.0. The current setting will be
reflected on the display.
d. Heating indicator light located on the control console, lights when the
controller sends call to open the main gas valve and will cycle on and off
once the unit reaches set temperature. If the unit is tilted, the main gas
valve will be disabled and the light will turn off until the unit is returned to
the cooking position.
e. A LOW WATER indicator light, located on the control console, illuminates
when the jacket water falls below acceptable levels. When lit, the main
gas valve is disabled and will not function until the jacket water is refilled