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OM-AH

4

Equipment Description

Groen AH/1E steam kettles are stainless steel, floor

mounted kettles with a self-contained steam source

heated by gas. A closed steam jacket covers the

lower 

b

 of the kettle. Heat from the gas burner boils

water in the jacket to produce steam under

pressure. To ignite the burners, Model AH/1 uses

electronic spark ignition. 

The kettles are stationary (non-tilting).  Liquids can

be removed through the tangent draw-off valve.

Exposed surfaces are stainless steel. Insulated

sheathing protects the kettle body, and a housing

encloses the controls.  Three tubular legs support

the unit. Bullet feet adjust to level the kettle.

A one piece dome cover is hinged to the kettle on

the AH/1E-20. Covers for 40, 60, 80, and 100 gallon

kettles are supplied with counterbalancing spring

actuators to hold the covers in the fully open or

closed position.

Controls provided include the ON/OFF switch, to

control electric power for the unit, and the

thermostat, to set the cooking temperature.  The

automatic controls and a brief description of each

are as follows.
a. Gas pressure regulator: Protects the unit from

high pressure in the gas supply line

b. Automatic gas valves: Allow gas into the

burners as needed

c. Pressure limit switch: Turns off the burner when

jacket pressure reaches 27 PSI. Lights the

burner when pressure drops to 22 PSI. 

d. Safety valve: Lets steam out of the jacket if the

steam pressure exceeds 30 PSI.

e. Low-water cutoff: Turns off the burner if the

water level in the jacket gets too low for safe

operation

Instruments also are provided to show what is

happening inside the unit. These are:
a. Water level sight glass: Indicates whether there

is enough water in the steam jacket.

b. Pressure/vacuum gauge: Shows steam

pressure, and whether too much air has entered

the jacket.

c. Heating indicator light: Indicates that the kettle

is being heated.

d. Power on indicator light: Glows when the unit is

turned on.

e. Low water indicator light: Lights to show that

jacket water needs to be replenished.

The kettle body is welded into one piece and has a

rim reinforced by a rectangular bar. The interior and

exterior of the kettle is polished to a 180 emery grit

finish. The unit is ASME shop inspected and

registered with the National Board for working

pressures up to 30 PSI.
The standard 2 inch tangent draw-off is a 316

stainless steel, compression disc valve. A

removable strainer with ¼ inch holes keeps pieces

of product from entering the draw-off during

cooking.
The jacket is filled at the factory with water

containing rust inhibitors. The kettle can operate at

steam pressures up to 30 PSI, which provide

temperatures of 150ºF (65ºC) to approximately

270ºF (135ºC). This range allows warming,

simmering, boiling, or braising.
For AH/1 kettles, options include:
a. Larger (3 inch) draw-off 

b. Solid disc strainer or strainer with 

c

 inch

perforations

c. Water fill faucets
d. Automatic, metered water filler (Gallon Master)
e. Basket Inserts (Model TRI-BC)
f.

Kettle brush kit

g. Gallon etch marks
h. Flanged feet 

KETTLE CHARACTERISTICS

Firing Rate, BTU/hour

Kettle

Ignition

Natural

Gas

Propane

Gas

AH/1E-20

Spark

85,000

85,000

AH/1E-40

Spark

100,000

85,000

AH/1E-60

Spark

145,000

145,000

AH/1E-80

Spark

145,000

145,000

AH/1E-100

Spark

145,000

145,000

PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor

Summary of Contents for AH/1

Page 1: ...CINITY OF THIS OR ANY OTHER APPLIANCE POST IN A PROMINENT LOCATION INSTRUCTIONS TO BE FOLLOWED IN THE EVENT USER SMELLS GAS THIS INFORMATION SHALL BE OBTAINED BY CONSULTING YOUR LOCAL GAS SUPPLIER AS...

Page 2: ...BRANES AND CLOTHING TAKE PRECAUTIONS WEAR RUBBER GLOVES GOGGLES OR FACE SHIELD AND PROTECTIVE CLOTHING CAREFULLY READ WARNINGS AND FOLLOW DIRECTIONS ON CLEANER LABELS NOTICE NEVER LEAVE A SANITIZER IN...

Page 3: ...hio 44131 ANSI Z83 11 NATIONAL SANITATION FOUNDATION 3475 Plymouth Rd Ann Arbor Michigan 48106 NSF ANSI 4 AMERICAN NAT L STANDARDS INST INC 1430 Broadway New York New York 10018 Z223 1 1984 National F...

Page 4: ...what is happening inside the unit These are a Water level sight glass Indicates whether there is enough water in the steam jacket b Pressure vacuum gauge Shows steam pressure and whether too much air...

Page 5: ...damage Open the container and check the unit for hidden damage Report shipping damage or shipment errors to the delivery agent Write down the model number serial number and installation date for your...

Page 6: ...above Securely fasten the screw to attach draft directly Do not change the diverter in any way WARNING DO NOT ATTACH THE UNIT TO A TYPE B VENT FAILURE COULD RESULT IN FIRE OR PROPERTY DAMAGE Install...

Page 7: ...ng system at test pressures equal to or less than 1 2 PSIG 3 48 kPa 16 Check the following points to confirm that your AH kettle has been installed properly electrical or gas type change must be appro...

Page 8: ...TO LIGHT ANY BURNER WITH A FLAME CAUTION HEATING AN EMPTY KETTLE MAY CAUSE THE RELEASE OF STEAM FROM THE SAFETY VALVE 1 To Start Kettle a CHECK THE WATER LEVEL IN THE JACKET EVERY DAY The level shoul...

Page 9: ...TIRRING OR TRANSFERRING PRODUCT TO ANOTHER CONTAINER CAUTION DO NOT OVERFILL THE KETTLE WHEN COOKING HOLDING OR CLEANING KEEP LIQUIDS 2 3 5 8 cm BELOW THE KETTLE RIM TO ALLOW CLEARANCE FOR STIRRING BO...

Page 10: ...urn off the power switch Check the gas supply valves and wait five minutes before trying again by switching power on If you cannot establish a pilot flame in four tries close all valves turn off the p...

Page 11: ...CONTACT CAN CAUSE CORROSION c Prepare a solution of the detergent cleaning compound as instructed by the supplier Clean the unit thoroughly A cloth moistened with cleaning solution can be used to cle...

Page 12: ...as Groen De limer De Scaler Part Number 114800 Rinse and drain the unit thoroughly before further use m If especially difficult cleaning problems persist contact your cleaning product supplier for as...

Page 13: ...ng a will screwdriver or other implement to pull the ring help you avoid contact with the steam 3 Jacket Filling Every day before you turn on the unit make sure the water level is approximately in the...

Page 14: ...s and compound are used in the future However it is best to check the pH each time treated water is prepared Troubleshooting Your Groen kettle is designed to operate smoothly and efficiently if proper...

Page 15: ...is not flowing 1 Check the pilot gas line for kinks and obstructions 2 Clean orifice if necessary 3 Check magnetic operator for pilot valve on gas valve Repair or replace as necessary d That the pilo...

Page 16: ...OM AH 16 Parts List AH 1E PDF compression OCR web optimization using a watermarked evaluation copy of CVISION PDFCompressor...

Page 17: ...T x Close 008877 Screw Sheet Metal pan hd 12 x 1 2 lg 008769 Valve Gate 1 2 NPT 004180 Bracket faucet Mounting 16 Ga x 4 3 4 009054 Label Warning 098171 Diverter Draft 6 AH 1E 20 40 012474 Wiring Diag...

Page 18: ...OM AH 18 Parts List AH 1E 40 PDF compression OCR web optimization using a watermarked evaluation copy of CVISION PDFCompressor...

Page 19: ...281 Orifice Prop Higher Elev 000403 9 Bracket Pilot Burner Mounting 123824 11 Bracket Pilot Burner Mounting 123824 10 Screw 10 24 x 3 8 lg Round Head 006009 12 Screw 10 24 x 3 8 lg Round Head 006009 1...

Page 20: ...mbly Front Panel Components Assembly Parts List To order parts contact your Groen Certified Service Agency Supply the model designation part description and number quantity and where applicable voltag...

Page 21: ...Screw 10 32 x 3 8 long 069773 12 Sight Tube 5 8 Dia x 4 3 4 long 008742 Electrical Panel Assembly 123823 13 Fittings Sight Glass Assembly 002845 1 Water Level Control 24V 122192 Front Panel Component...

Page 22: ...OM AH 22 Electrical Schematic PDF compression OCR web optimization using a watermarked evaluation copy of CVISION PDFCompressor...

Page 23: ...tion ___________________________________ Date Purchased _____________________________ Date Installed _______________________________ Purchase Order No __________________________ For Service Call _____...

Page 24: ...from date of shipment from Groen IV This warranty does not cover boiler maintenance calibration periodic adjustments as specified in operating instructions or manuals and consumable parts such as scra...

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