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OM-AH

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9. The internal gas lines of the unit were cleaned and

closed off with a gas cock before the unit was

shipped from the factory. Free all external gas lines

of lint, dirt, metal chips, sealant, grease, oil, and

other contaminants, before you connect the lines to

the kettle.

10. Connect the gas cock of the kettle to the gas service

main with 3/4 inch IPS line or approved equivalent

11. Installation must conform with local codes, or in the

absence of local codes, with the National Fuel Gas

Code, ANSI Z 223.1-1988 (or latest edition). The

unit should be installed in an adequately ventilated

room with a provision for adequate air supply. The

best ventilation will utilize a vent hood and exhaust

fan with no direct connection between the vent duct

and the flue. Do NOT obstruct the flue or vent duct

after installation.

In Canada

, the installation must conform to the

CAN/CGA B149 Installation Codes for Gas Burning

Appliances and Equipment and/or local codes. 

12. Adequate space for proper service and operation is

required. Do

 NOT

 block any air intake spacings to

the combustion chamber or obstruct the air flow by

piling or stacking anything near the kettle.

13. After the kettle has been connected to the gas

supply, all gas line joints must be checked for leaks.

DO NOT USE A FLAME TO CHECK FOR LEAKS

.

A thick soap solution or other suitable leak detector

should be employed. 

14. For a unit on casters, complete connection to the

gas supply with connectors that comply with the

standard for connectors for moveable gas

appliances, ANSI Z21.69 —  latest edition. Restrain

movement of the unit by attaching a cable or chain

to the eyelet (provided at the back of the frame) and

anchoring the cable or chain to the wall or floor.

Make the length and location of the cable such that

the unit cannot pull on the gas connection while the

cable is connected.

15. The appliance and its individual shutoff valve must

be 

disconnected

 from the gas supply piping system

during any pressure testing of that system at test

pressures 

in excess of

 1/2 PSIG (3.48 kPa). The

appliance must be 

isolated

 from the gas supply

piping system by closing its individual manual shutoff

valve during any pressure testing of the gas supply

piping system at test pressures 

equal to or less

than

 1/2 PSIG (3.48 kPa)

16. Check the following points to confirm that your AH

kettle has been installed properly.

electrical, or gas type change must be approved 
by the Groen Food Service Engineering 
Department.

a. Enough room between the kettle and nearby

objects for cleaning and service.

b. Minimum clearance of 6 inches from sides

and 6 inches from draft diverter.

c. Unit vented to a hood or chimney.  (Not attached

to a vent.

d. Kettle level.

e. Correct amount of water in the jacket.

f.

Pressure relief safety valve outlet pointed down.

g. Connected with a waterproof, 115 volt, 15

amp supply of electric power in accordance

with electrical codes.

h. Gas lines cleaned before connection.

i.

Gas connected with 3/4 inch pipe or

equivalent

j.

Gas line joints checked for leaks.

k. No obstruction to air supply or venting.

B. Initial Start-Up

After the kettle has been installed, the installer

should test to ensure that it is operating correctly.

1. Remove literature and packing materials from 

inside and outside of the unit. 

2. Install the TDO valve.

3. Put a small amount of water into the kettle.

4. Verify that kettle water level is normal and that

kettle is holding vacuum in jacket.  Correct if not.

5. Make sure the supplies of gas and electric

power are on.

6. Follow the 

Start Kettle Heating

 instructions in the

Operation section of this manual.  Begin heating

the water at the highest thermostat setting. The

indicator light should come on and heating

should continue until the water boils.

7. To turn off the unit, follow “To Stop Kettle 

Heating” in  “Operating Instructions,” below.

If the kettle functions as described, it is ready for

use.  If the unit does not operate as designed,

contact authorized Groen Service Agent.

8. Provide 115 VAC, 60 HZ, 1 PH, 15 AMP

electrical service for standard unit. Unit may be

equipped for alyternate electrical service of 208

VAC or 240 VAC, as ordered. Use 1/2 inch

waterproof conduit and waterproof connections.

Observe local codes and/or The National

Electrical Code in accordance with ANSI/NFPA

70 - latest edition. 

AN ELECTRICAL GROUND

IS REQUIRED

. The electrical schematic is

located on the inside of the service panel. 

In Canada

, provide electrical service in

accordance with the Canadian Electrical Code,

CSA C22.1 Part 1 and/or local codes.

Any mechanical,

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Summary of Contents for AH/1

Page 1: ...CINITY OF THIS OR ANY OTHER APPLIANCE POST IN A PROMINENT LOCATION INSTRUCTIONS TO BE FOLLOWED IN THE EVENT USER SMELLS GAS THIS INFORMATION SHALL BE OBTAINED BY CONSULTING YOUR LOCAL GAS SUPPLIER AS...

Page 2: ...BRANES AND CLOTHING TAKE PRECAUTIONS WEAR RUBBER GLOVES GOGGLES OR FACE SHIELD AND PROTECTIVE CLOTHING CAREFULLY READ WARNINGS AND FOLLOW DIRECTIONS ON CLEANER LABELS NOTICE NEVER LEAVE A SANITIZER IN...

Page 3: ...hio 44131 ANSI Z83 11 NATIONAL SANITATION FOUNDATION 3475 Plymouth Rd Ann Arbor Michigan 48106 NSF ANSI 4 AMERICAN NAT L STANDARDS INST INC 1430 Broadway New York New York 10018 Z223 1 1984 National F...

Page 4: ...what is happening inside the unit These are a Water level sight glass Indicates whether there is enough water in the steam jacket b Pressure vacuum gauge Shows steam pressure and whether too much air...

Page 5: ...damage Open the container and check the unit for hidden damage Report shipping damage or shipment errors to the delivery agent Write down the model number serial number and installation date for your...

Page 6: ...above Securely fasten the screw to attach draft directly Do not change the diverter in any way WARNING DO NOT ATTACH THE UNIT TO A TYPE B VENT FAILURE COULD RESULT IN FIRE OR PROPERTY DAMAGE Install...

Page 7: ...ng system at test pressures equal to or less than 1 2 PSIG 3 48 kPa 16 Check the following points to confirm that your AH kettle has been installed properly electrical or gas type change must be appro...

Page 8: ...TO LIGHT ANY BURNER WITH A FLAME CAUTION HEATING AN EMPTY KETTLE MAY CAUSE THE RELEASE OF STEAM FROM THE SAFETY VALVE 1 To Start Kettle a CHECK THE WATER LEVEL IN THE JACKET EVERY DAY The level shoul...

Page 9: ...TIRRING OR TRANSFERRING PRODUCT TO ANOTHER CONTAINER CAUTION DO NOT OVERFILL THE KETTLE WHEN COOKING HOLDING OR CLEANING KEEP LIQUIDS 2 3 5 8 cm BELOW THE KETTLE RIM TO ALLOW CLEARANCE FOR STIRRING BO...

Page 10: ...urn off the power switch Check the gas supply valves and wait five minutes before trying again by switching power on If you cannot establish a pilot flame in four tries close all valves turn off the p...

Page 11: ...CONTACT CAN CAUSE CORROSION c Prepare a solution of the detergent cleaning compound as instructed by the supplier Clean the unit thoroughly A cloth moistened with cleaning solution can be used to cle...

Page 12: ...as Groen De limer De Scaler Part Number 114800 Rinse and drain the unit thoroughly before further use m If especially difficult cleaning problems persist contact your cleaning product supplier for as...

Page 13: ...ng a will screwdriver or other implement to pull the ring help you avoid contact with the steam 3 Jacket Filling Every day before you turn on the unit make sure the water level is approximately in the...

Page 14: ...s and compound are used in the future However it is best to check the pH each time treated water is prepared Troubleshooting Your Groen kettle is designed to operate smoothly and efficiently if proper...

Page 15: ...is not flowing 1 Check the pilot gas line for kinks and obstructions 2 Clean orifice if necessary 3 Check magnetic operator for pilot valve on gas valve Repair or replace as necessary d That the pilo...

Page 16: ...OM AH 16 Parts List AH 1E PDF compression OCR web optimization using a watermarked evaluation copy of CVISION PDFCompressor...

Page 17: ...T x Close 008877 Screw Sheet Metal pan hd 12 x 1 2 lg 008769 Valve Gate 1 2 NPT 004180 Bracket faucet Mounting 16 Ga x 4 3 4 009054 Label Warning 098171 Diverter Draft 6 AH 1E 20 40 012474 Wiring Diag...

Page 18: ...OM AH 18 Parts List AH 1E 40 PDF compression OCR web optimization using a watermarked evaluation copy of CVISION PDFCompressor...

Page 19: ...281 Orifice Prop Higher Elev 000403 9 Bracket Pilot Burner Mounting 123824 11 Bracket Pilot Burner Mounting 123824 10 Screw 10 24 x 3 8 lg Round Head 006009 12 Screw 10 24 x 3 8 lg Round Head 006009 1...

Page 20: ...mbly Front Panel Components Assembly Parts List To order parts contact your Groen Certified Service Agency Supply the model designation part description and number quantity and where applicable voltag...

Page 21: ...Screw 10 32 x 3 8 long 069773 12 Sight Tube 5 8 Dia x 4 3 4 long 008742 Electrical Panel Assembly 123823 13 Fittings Sight Glass Assembly 002845 1 Water Level Control 24V 122192 Front Panel Component...

Page 22: ...OM AH 22 Electrical Schematic PDF compression OCR web optimization using a watermarked evaluation copy of CVISION PDFCompressor...

Page 23: ...tion ___________________________________ Date Purchased _____________________________ Date Installed _______________________________ Purchase Order No __________________________ For Service Call _____...

Page 24: ...from date of shipment from Groen IV This warranty does not cover boiler maintenance calibration periodic adjustments as specified in operating instructions or manuals and consumable parts such as scra...

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