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OM-AH

13

d. Once steam has been vented from the jacket

as described in b, remove the hot water from

the kettle and replace it with cold.  This will

condense steam in the kettle jacket, and the

pressure gauge should show a reading of 20

to 30 inches mercury (Hg) below zero.  If it

does not, or if the vacuum is leaking down,

contact a Groen authorized service agency.

WARNING

AVOID ANY EXPOSURE TO THE STEAM BLOWING

OUT OF THE SAFETY VALVE.  SEVERE BURNS

CAN RESULT ON EXPOSED SKIN.

FAILURE TO CHECK SAFETY VALVE OPERATION

PERIODICALLY COULD RESULT IN PERSONAL

INJURY AND/OR DAMAGE TO EQUIPMENT.

WHEN TESTING, AVOID ANY EXPOSURE TO THE

STEAM  BLOWING OUT OF THE SAFETY VALVE.

DIRECT CONTACT  COULD RESULT IN SEVERE

BURNS.

2. Test Pressure Relief Safety Valve

Test the pressure relief safety valve at least twice 
each month. With the kettle operating at five psi 

(105 kPa), pull the test lever and let it snap back

to its closed position. If there is little discharge

(mostly air), and the pressure gauge drops back

to zero PSI, allow the pressure to build back to five

PSI and repeat the procedure.  (

Tip:

  Using a will

screwdriver or other implement to pull the ring

 

help you avoid contact with the steam.)

3.  Jacket Filling

Every day, 

before you turn on the unit

, make

sure the water level is approximately in the center

of the water gauge glass.  The jacket was filled at the

factory with the proper amount of treated water, and is

air-tight, but over time steam may be vented and water

lost.

From time to time, you may need to restore the

water to its proper level.to restore this water, either

because it was lost as venting steam or by draining.

If you are replacing water lost as steam, use

distilled water. If you are replacing treated water

that ran out of the jacket, prepare more treated

water as directed in “Water Treatment Procedure,”

below.

Allow the kettle to cool completely.

  The

procedure will be easier with the kettle under

vacuum ( pressure gauge reading below zero). 

a. Make sure the fill (gate) valve is closed, and

remove the square head pipe plug with open-

ended wrench or crescent wrench. 

b. Position a funnel in the opening and fill it with

properly treated water.

c. Slowly open the fill valve to allow water to be

sucked into the jacket.  Quickly close the valve

to prevent air from entering.

PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor

Summary of Contents for AH/1

Page 1: ...CINITY OF THIS OR ANY OTHER APPLIANCE POST IN A PROMINENT LOCATION INSTRUCTIONS TO BE FOLLOWED IN THE EVENT USER SMELLS GAS THIS INFORMATION SHALL BE OBTAINED BY CONSULTING YOUR LOCAL GAS SUPPLIER AS...

Page 2: ...BRANES AND CLOTHING TAKE PRECAUTIONS WEAR RUBBER GLOVES GOGGLES OR FACE SHIELD AND PROTECTIVE CLOTHING CAREFULLY READ WARNINGS AND FOLLOW DIRECTIONS ON CLEANER LABELS NOTICE NEVER LEAVE A SANITIZER IN...

Page 3: ...hio 44131 ANSI Z83 11 NATIONAL SANITATION FOUNDATION 3475 Plymouth Rd Ann Arbor Michigan 48106 NSF ANSI 4 AMERICAN NAT L STANDARDS INST INC 1430 Broadway New York New York 10018 Z223 1 1984 National F...

Page 4: ...what is happening inside the unit These are a Water level sight glass Indicates whether there is enough water in the steam jacket b Pressure vacuum gauge Shows steam pressure and whether too much air...

Page 5: ...damage Open the container and check the unit for hidden damage Report shipping damage or shipment errors to the delivery agent Write down the model number serial number and installation date for your...

Page 6: ...above Securely fasten the screw to attach draft directly Do not change the diverter in any way WARNING DO NOT ATTACH THE UNIT TO A TYPE B VENT FAILURE COULD RESULT IN FIRE OR PROPERTY DAMAGE Install...

Page 7: ...ng system at test pressures equal to or less than 1 2 PSIG 3 48 kPa 16 Check the following points to confirm that your AH kettle has been installed properly electrical or gas type change must be appro...

Page 8: ...TO LIGHT ANY BURNER WITH A FLAME CAUTION HEATING AN EMPTY KETTLE MAY CAUSE THE RELEASE OF STEAM FROM THE SAFETY VALVE 1 To Start Kettle a CHECK THE WATER LEVEL IN THE JACKET EVERY DAY The level shoul...

Page 9: ...TIRRING OR TRANSFERRING PRODUCT TO ANOTHER CONTAINER CAUTION DO NOT OVERFILL THE KETTLE WHEN COOKING HOLDING OR CLEANING KEEP LIQUIDS 2 3 5 8 cm BELOW THE KETTLE RIM TO ALLOW CLEARANCE FOR STIRRING BO...

Page 10: ...urn off the power switch Check the gas supply valves and wait five minutes before trying again by switching power on If you cannot establish a pilot flame in four tries close all valves turn off the p...

Page 11: ...CONTACT CAN CAUSE CORROSION c Prepare a solution of the detergent cleaning compound as instructed by the supplier Clean the unit thoroughly A cloth moistened with cleaning solution can be used to cle...

Page 12: ...as Groen De limer De Scaler Part Number 114800 Rinse and drain the unit thoroughly before further use m If especially difficult cleaning problems persist contact your cleaning product supplier for as...

Page 13: ...ng a will screwdriver or other implement to pull the ring help you avoid contact with the steam 3 Jacket Filling Every day before you turn on the unit make sure the water level is approximately in the...

Page 14: ...s and compound are used in the future However it is best to check the pH each time treated water is prepared Troubleshooting Your Groen kettle is designed to operate smoothly and efficiently if proper...

Page 15: ...is not flowing 1 Check the pilot gas line for kinks and obstructions 2 Clean orifice if necessary 3 Check magnetic operator for pilot valve on gas valve Repair or replace as necessary d That the pilo...

Page 16: ...OM AH 16 Parts List AH 1E PDF compression OCR web optimization using a watermarked evaluation copy of CVISION PDFCompressor...

Page 17: ...T x Close 008877 Screw Sheet Metal pan hd 12 x 1 2 lg 008769 Valve Gate 1 2 NPT 004180 Bracket faucet Mounting 16 Ga x 4 3 4 009054 Label Warning 098171 Diverter Draft 6 AH 1E 20 40 012474 Wiring Diag...

Page 18: ...OM AH 18 Parts List AH 1E 40 PDF compression OCR web optimization using a watermarked evaluation copy of CVISION PDFCompressor...

Page 19: ...281 Orifice Prop Higher Elev 000403 9 Bracket Pilot Burner Mounting 123824 11 Bracket Pilot Burner Mounting 123824 10 Screw 10 24 x 3 8 lg Round Head 006009 12 Screw 10 24 x 3 8 lg Round Head 006009 1...

Page 20: ...mbly Front Panel Components Assembly Parts List To order parts contact your Groen Certified Service Agency Supply the model designation part description and number quantity and where applicable voltag...

Page 21: ...Screw 10 32 x 3 8 long 069773 12 Sight Tube 5 8 Dia x 4 3 4 long 008742 Electrical Panel Assembly 123823 13 Fittings Sight Glass Assembly 002845 1 Water Level Control 24V 122192 Front Panel Component...

Page 22: ...OM AH 22 Electrical Schematic PDF compression OCR web optimization using a watermarked evaluation copy of CVISION PDFCompressor...

Page 23: ...tion ___________________________________ Date Purchased _____________________________ Date Installed _______________________________ Purchase Order No __________________________ For Service Call _____...

Page 24: ...from date of shipment from Groen IV This warranty does not cover boiler maintenance calibration periodic adjustments as specified in operating instructions or manuals and consumable parts such as scra...

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