Table Of Contents
PAGE
1. SAFETY
SAFETY RULES FOR POWER TOOLS ..................................................................................................2-3
ADDITIONAL SAFETY FOR MILLING MACHINES ....................................................................................4
2. CIRCUIT REQUIREMENTS
220 VOLT OPERATION ..............................................................................................................................5
EXTENSION CORDS ..................................................................................................................................5
GROUNDING ..............................................................................................................................................5
3. INTRODUCTION
COMMENTARY ..........................................................................................................................................6
UNPACKING................................................................................................................................................7
PIECE INVENTORY ....................................................................................................................................7
LIFTING ......................................................................................................................................................8
CLEAN UP ..................................................................................................................................................9
SITE CONSIDERATIONS ..........................................................................................................................9
4. COMPONENT IDENTIFICATION
LAYOUT ....................................................................................................................................................10
GLOSSARY ..............................................................................................................................................11
FRACTIONS/DECIMALS ..........................................................................................................................11
5. ASSEMBLY
BEGINNING ASSEMBLY ..........................................................................................................................12
LEVELING ................................................................................................................................................12
MOUNTING HANDLES ............................................................................................................................12
COLLET OR ARBOR INSTALLATION ................................................................................................13-14
KNEE CRANK HANDLE............................................................................................................................14
MILLING VISE ..........................................................................................................................................15
7. ADJUSTMENTS
GRADUATED DIALS ................................................................................................................................16
SPINDLE HEIGHT ....................................................................................................................................16
QUILL LOCK..............................................................................................................................................17
DEPTH STOP ............................................................................................................................................17
HEAD TILT ................................................................................................................................................18
TRUING HEAD ..........................................................................................................................................19
TURRET SWIVEL......................................................................................................................................20
TABLE STOPS ..........................................................................................................................................21
SADDLE STOPS ......................................................................................................................................21
6. OPERATIONS
SPEED CHANGES ....................................................................................................................................22
SPEED CHART ........................................................................................................................................22
POWER FEED ....................................................................................................................................23-24
SPEEDS AND FEEDS ..............................................................................................................................24
TEST RUN ................................................................................................................................................25
SECURING WORKPIECE....................................................................................................................25-26
FACING/PLANING ..............................................................................................................................27-28
DRILLING ..................................................................................................................................................28
DOVETAILS ..............................................................................................................................................29
SLOTTING ................................................................................................................................................29
8. MAINTENANCE
GENERAL..................................................................................................................................................30
BEARINGS ................................................................................................................................................30
LUBRICATION ..........................................................................................................................................30
GIBS ..........................................................................................................................................................30
9. CLOSURE
COMMENTARY ........................................................................................................................................31
YOUR NOTES ..........................................................................................................................................32
MACHINE DATA
....................................................................................................................................................33
PARTS LISTS AND DIAGRAMS
......................................................................................................................34-45
WARRANTY AND RETURNS
................................................................................................................................46
