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Model G1015 (Mfg. since 7/99)

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WEARING PROPER APPAREL.  Do  not  wear 

clothing,  apparel  or  jewelry  that  can  become 

entangled  in  moving  parts.  Always  tie  back  or 

cover long hair. Wear non-slip footwear to reduce 

risk of slipping and losing control or accidentally 

contacting cutting tool or moving parts.

HAZARDOUS DUST. Dust created by machinery 
operations  may  cause  cancer,  birth  defects,  or 
long-term  respiratory  damage.  Be  aware  of  dust 
hazards  associated  with  each  workpiece  mate-
rial. Always wear a NIOSH-approved respirator to 
reduce your risk.

HEARING PROTECTION.  Always  wear  hear-

ing  protection  when  operating  or  observing  loud 

machinery.  Extended  exposure  to  this  noise 

without  hearing  protection  can  cause  permanent 

hearing loss.

REMOVE ADJUSTING TOOLS.  Tools  left  on 

machinery  can  become  dangerous  projectiles 

upon startup. Never leave chuck keys, wrenches, 

or  any  other  tools  on  machine.  Always  verify 

removal before starting!

USE CORRECT TOOL FOR THE JOB. Only use 

this  tool  for  its  intended  purpose—do  not  force 

it  or  an  attachment  to  do  a  job  for  which  it  was 

not designed. Never make unapproved modifica-

tions—modifying  tool  or  using  it  differently  than 

intended may result in malfunction or mechanical 

failure that can lead to personal injury or death!

AWKWARD POSITIONS.  Keep  proper  footing 

and balance at all times when operating machine. 

Do not overreach! Avoid awkward hand positions 

that  make  workpiece  control  difficult  or  increase 

the risk of accidental injury.

CHILDREN & BYSTANDERS. Keep children and 

bystanders at a safe distance from the work area.

Stop using machine if they become a distraction.

GUARDS & COVERS. Guards and covers reduce 
accidental  contact  with  moving  parts  or  flying 
debris.  Make  sure  they  are  properly  installed, 
undamaged,  and  working  correctly  BEFORE 
operating machine.

FORCING MACHINERY. Do not force machine. 

It  will  do  the  job  safer  and  better  at  the  rate  for 

which it was designed.

NEVER STAND ON MACHINE.  Serious  injury 

may  occur  if  machine  is  tipped  or  if  the  cutting 

tool is unintentionally contacted. 

STABLE MACHINE. Unexpected movement dur-

ing  operation  greatly  increases  risk  of  injury  or 

loss of control. Before starting, verify machine is 

stable and mobile base (if used) is locked.

USE RECOMMENDED ACCESSORIES. Consult 

this owner’s manual or the manufacturer for rec-

ommended  accessories.  Using  improper  acces-

sories will increase the risk of serious injury.

UNATTENDED OPERATION. To  reduce  the 
risk  of  accidental  injury,  turn  machine 

OFF  and 

ensure  all  moving  parts  completely  stop  before 
walking  away.  Never  leave  machine  running 
while unattended. 

MAINTAIN WITH CARE. Follow all maintenance 

instructions  and  lubrication  schedules  to  keep 

machine  in  good  working  condition.  A  machine 

that  is  improperly  maintained  could  malfunction,  

leading to serious personal injury or death. 

DAMAGED PARTS.  Regularly  inspect  machine 

for  damaged,  loose,  or  mis-adjusted  parts—or 

any  condition  that  could  affect  safe  operation. 

Immediately  repair/replace  BEFORE  operating 

machine. For your own safety, DO NOT operate 

machine with damaged parts!

MAINTAIN POWER CORDS. When  disconnect-
ing  cord-connected  machines  from  power,  grab 
and pull the plug—NOT the cord. Pulling the cord 
may  damage  the  wires  inside.  Do  not  handle  
cord/plug with wet hands. Avoid cord damage by 
keeping it away from heated surfaces, high traffic 
areas, harsh chemicals, and wet/damp locations.

EXPERIENCING DIFFICULTIES.  If  at  any  time 
you experience difficulties performing the intend-
ed operation, stop using the machine! Contact our 
Technical Support at (570) 546-9663.

Summary of Contents for G1015

Page 1: ...NING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC FOR MODELS MANUFACTURED SINCE 7 99 TS11937 PRINTED IN TAIWAN MODEL G1015 KN...

Page 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Page 3: ...ventory 11 Hardware Recognition Chart 12 Cleanup 13 Site Considerations 14 Mounting 15 Assembly 15 Test Run 18 SECTION 4 OPERATIONS 19 Operation Overview 19 Sanding Belt 20 Belt Sanding 22 Auxiliary A...

Page 4: ...machine We made every effort to be exact with the instruc tions specifications drawings and photographs in this manual Sometimes we make mistakes but our policy of continuous improvement also means th...

Page 5: ...dentification Belt Quick Release Lever Tracking Adjustment Knob Sanding Platen Drive Wheel Adjustable Tool Rest Tilting Sanding Arm Push Pull ON OFF Button Idler Wheel Auxiliary Arbor To reduce your r...

Page 6: ...t 38 3 4 x 29 1 2 x 39 in Foot Print Length Width 10 x 16 1 4 in Shipping Dimensions Carton 1 Type Cardboard Content Machine Weight 58 lbs Length Width Height 31 x 17 x 15 in Carton 2 Type Cardboard C...

Page 7: ...with R Drive Roller Length 7 in Drive Wheel Diameter 8 in Idler Roller Type Aluminum Idler Roller Length 2 in Idler Roller Diameter 4 in Spindle Info Spindle Speed 1750 RPM Arbor Size 5 8 in Total Ar...

Page 8: ...roof DANGEROUS ENVIRONMENTS Do not use machinery in areas that are wet cluttered or have poor lighting Operating machinery in these areas greatly increases the risk of accidents and injury MENTAL ALER...

Page 9: ...oving parts or flying debris Make sure they are properly installed undamaged and working correctly BEFORE operating machine FORCING MACHINERY Do not force machine It will do the job safer and better a...

Page 10: ...rkpieces can result in loss of control resulting in abrasion injuries impact injuries or damage to sandpaper Only sand solid workpieces that can withstand power sanding forces Make sure workpiece shap...

Page 11: ...the risk of these hazards avoid over loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements For your own safety and...

Page 12: ...rd size gets longer and the gauge size gets smaller higher gauge numbers indicate smaller sizes Any extension cord used with this machine must be in good condition and contain a ground wire and matchi...

Page 13: ...and all packing materials for possible inspection by the carrier or its agent Otherwise filing a freight claim can be difficult When you are completely satisfied with the condi tion of your shipment i...

Page 14: ...embly 1 P Tool Rest 1 Q Platen Bracket 1 R Sanding Platen 1 Figure 3 Model G1015 inventory A B C D E F G H I J K L M O N P Q R The following is a list of items shipped with your machine Before beginni...

Page 15: ...Model G1015 Mfg since 7 99 13 5mm Hardware Recognition Chart...

Page 16: ...er optional Basic steps for removing rust preventative 1 Put on safety glasses 2 Coat the rust preventative with a liberal amount of cleaner degreaser then let it soak for 5 10 minutes 3 Wipe off the...

Page 17: ...ironment The physical environment where the machine is operated is important for safe operation and lon gevity of machine components For best results operate this machine in a dry environment that is...

Page 18: ...shers and hex nuts are used to secure the machine to the workbench Machine Base Workbench Hex Bolt Flat Washer Flat Washer Lock Washer Hex Nut Figure 6 Example of a through mount setup Machine Base Wo...

Page 19: ...ing surface and use the eight holes in the base of the motor assembly and the arm bracket assembly as a template for drilling the mount ing holes 7 Loosen the three cap screws of the pivot arm bracket...

Page 20: ...he pre installed hardware as shown in Figure 15 10 Back out the two set screws in the round housing of the pivot arm slide the arm onto the bracket bushing so that the platen bracket cap screws are fa...

Page 21: ...n the rest and belt during operation Test Run Once the assembly is complete test run your machine to make sure it runs properly If during the test run you cannot easily locate the source of an unusual...

Page 22: ...nects the machine to power and pulls the ON OFF button out to turn it ON 7 Verifies that the sanding belt is tracking prop erly and rotating without interference 8 Places the workpiece onto the tool r...

Page 23: ...entered behind the belt 4 If needed for your operation adjust the tool rest position as required Make sure that it is no more than 1 8 away from the sanding belt to prevent the workpiece being trapped...

Page 24: ...oned 3 Rotate the drive wheel several times by hand and watch the sanding belt as it tracks on the idler and drive wheels If the sanding belt is centered on the idler and drive wheels and does not mov...

Page 25: ...lent surface for angular sanding or polishing Figure 22 shows a typical wood sanding opera tion with the tool rest perpendicular to the belt surface Figure 22 Typical wood sanding operation The sandin...

Page 26: ...se you will need to mount it differently so that it will not interfere with the sanding belt 5 Check and adjust if necessary the sanding belt tracking refer to Adjusting Sanding Belt Tracking on Page...

Page 27: ...ton that s been treated to stiffen the material Pleats help hold compound Perfect for removing light scratches in a variety of metals H4697 6 D x 5 8 Bore H1388 8 D x 5 8 Bore Figure 31 Spiral sewn bu...

Page 28: ...grime with a dry cloth If any resin has built up use a resin dissolv ing cleaner to remove it Treat all unpainted cast iron and steel with a non staining lubricant after cleaning Cleaning Lubrication...

Page 29: ...fault 8 Motor at fault 1 Ease the workpiece into the sanding belt or attachment with light pressure 2 Wire motor correctly Page 29 3 Test for good contacts correct wiring 4 Test repair replace 5 Use n...

Page 30: ...on platen worn out 4 Idler wheel bearing worn out 1 Adjust upper wheel guard correctly adjust belt tracking Page 21 2 Adjust tool rest away from belt no more than 1 8 3 Replace platen 4 Replace beari...

Page 31: ...k all wires dis connected or connected during any wiring task to ensure tight connections CIRCUIT REQUIREMENTS You MUST follow the requirements at the beginning of this manual when connecting your mac...

Page 32: ...Mfg since 7 99 READ ELECTRICAL SAFETY ON PAGE 28 Wiring Diagram wiring diagram Motor ON OFF Button Ground 110V NEMA 5 15 Plug As Recommended Ground Hot Neutral Start Capacitor 400M 125V Figure 33 Ele...

Page 33: ...15006 STATOR WINDING 21 P1015021 PHLP HD SCR 10 24 X 1 2 7 P1015007 CONTACT PLT LG INT PT 22 P1015022 S CAPACITOR 400M 125V 1 3 4 X 3 3 8 8 P1015008 LOCK WASHER 3 16 23 P1015023 CAPACITOR COVER 9 P101...

Page 34: ...80 86 83 75A 37 36A 33C Mfg Since 7 99 33B Mfg 12 95 6 99 37 81 81 74 76 76 81 42A 41A 40 39A 82 73 30 84 32A 34 81 81 34 35 35 52A 54 53A 46A 51 47 68 66 50 65 57 56A 62A 63 43 44 51 48 55A 59 49 58...

Page 35: ...1 PCAP04 CAP SCREW 1 4 20 X 1 2 42A PCAP35 CAP SCREW 1 4 28 x 5 8 72 P1015072 IDLER WHEEL 43 P1015043 COMPRESSION SPRING D22 3 X 87MM 73 P1015073 DRIVE WHEEL 44 P1015044 UPPER SHAFT BRACKET 74 P101507...

Page 36: ...or becomes unreadable REPLACE that label before using the machine again Contact Grizzly at 800 523 4777 or www grizzly com to order new labels REF PART DESCRIPTION REF PART DESCRIPTION 101 P1015101 MA...

Page 37: ...metalworker ____ 0 2 Years ____ 2 8 Years ____ 8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____ 0 2 ____ 3 5 ____ 6 9 ____10 7 Do you think your machine represents a good...

Page 38: ...LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________S...

Page 39: ...shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arisi...

Page 40: ......

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