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Model G1015 (Mfg. since 7/99)

Serious injury or death can occur from fingers, clothing, jewelry, or hair getting entangled in 

rotating disc, belt, spindle or other moving components. Abrasion injuries can occur from 

touching moving sandpaper with bare skin. Workpieces thrown by sanding surface can strike 

operator or bystanders with moderate force, causing impact injuries. Long-term respiratory 

damage can occur from using sander without proper use of a respirator. To reduce the risk of 

these hazards, operator or bystanders MUST completely heed the hazards and warnings below.

WORKPIECE INSPECTION. Nails, staples, knots, 
or  other  imperfections  in  workpiece  can  be  dis-
lodged  and  thrown  from  sander  at  a  high  rate  of 
speed at people, or cause damage to sandpaper 
or  sander.  Never  sand  stock  that  has  embedded 
foreign objects or questionable imperfections.

SANDPAPER CONDITION.  Worn  or  damaged 
sandpaper  can  fly  apart  and  throw  debris  at 
operator,  or  aggressively  grab  workpiece,  result-
ing  in  subsequent  injuries  from  operator  loss 
of  workpiece  control.  Always  inspect  sandpaper 
before operation and replace if worn or damaged.

IN-RUNNING NIP POINTS.  The  gap  between 
moving  sandpaper  and  fixed  table/support  cre-
ates  a  pinch  point  for  fingers  or  workpieces;  the 
larger this gap is, the greater the risk of fingers or 
workpieces getting caught in it. Minimize this risk 
by  adjusting  table/support  to  no  more  than 

1

16

” 

away from sandpaper. For spindle sanders, always 
use  the  table  insert  that  fits  closest  diameter  of 
installed drum. 

MINIMUM STOCK DIMENSION. Small workpieces 
can be aggressively pulled from your hands, caus-
ing  contact  with  sanding  surface.  Always  use  a 
jig  or  other  holding  device  when  sanding  small 
workpieces,  and  keep  hands  and  fingers  at  least 
2” away from sanding surface.

WORKPIECE INTEGRITY.  Sanding  fragile 
workpieces can result in loss of control, resulting 
in  abrasion  injuries,  impact  injuries,  or  damage 
to  sandpaper.  Only  sand  solid  workpieces  that 
can  withstand  power  sanding  forces.  Make  sure 
workpiece  shape  is  properly  supported;  avoid 
sanding  workpieces  without  flat  bottom  surfaces 
unless some type of jig is used to maintain support 
and control when sanding force is applied.

SANDPAPER DIRECTION. Feeding  workpiece 
incorrectly can cause it to be thrown from machine, 
striking  operator  or  bystanders,  or  causing  your 
hands to slip into the moving sandpaper. To reduce 
these risks, only sand against direction of sandpa-
per travel, ensure workpiece is properly supported, 
and  avoid  introducing  sharp  edges  into  moving 
sandpaper on the leading side of the workpiece.

HAND PLACEMENT.  Rotating  sandpaper  can 
remove  a  large  amount  of  flesh  quickly.  Always 
keep  hands  away  from  sandpaper  during  opera-
tion. Never touch moving sandpaper on purpose. 
Use a brush to clean table of sawdust and chips.

FEEDING WORKPIECE. Forcefully  jamming 
workpiece  into  sanding  surface  could  cause  it  to 
be grabbed aggressively, pulling hands into sand-
ing surface. Firmly grasp workpiece in both hands 
and ease it into sandpaper using light pressure.

AVOIDING ENTANGLEMENT.  Becoming  entan-
gled  in  moving  parts  can  cause  pinching  and 
crushing injuries. To avoid these hazards, keep all 
guards in place and closed. DO NOT wear loose 
clothing, gloves, or jewelry, and tie back long hair.

WORKPIECE SUPPORT. Workpiece  kickback 
can  occur  with  violent  force  if  workpiece  is  not 
properly supported during operation. Always sand 
with workpiece firmly against table or another sup-
port device.

SANDING DUST. Sanding creates large amounts 
of  dust  that  can  lead  to  eye  injury  or  respira-
tory  illness.  Reduce  your  risk  by  always  wearing 
approved  eye  and  respiratory  protection  when 
using  sander.  Never

  operate  without  adequate 

dust  collection  system  in  place  and  running. 
However,  dust  collection  is  not  a  substitute  for 
using a respirator. 

Additional Safety for Sander/Buffers

Summary of Contents for G1015

Page 1: ...NING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC FOR MODELS MANUFACTURED SINCE 7 99 TS11937 PRINTED IN TAIWAN MODEL G1015 KN...

Page 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Page 3: ...ventory 11 Hardware Recognition Chart 12 Cleanup 13 Site Considerations 14 Mounting 15 Assembly 15 Test Run 18 SECTION 4 OPERATIONS 19 Operation Overview 19 Sanding Belt 20 Belt Sanding 22 Auxiliary A...

Page 4: ...machine We made every effort to be exact with the instruc tions specifications drawings and photographs in this manual Sometimes we make mistakes but our policy of continuous improvement also means th...

Page 5: ...dentification Belt Quick Release Lever Tracking Adjustment Knob Sanding Platen Drive Wheel Adjustable Tool Rest Tilting Sanding Arm Push Pull ON OFF Button Idler Wheel Auxiliary Arbor To reduce your r...

Page 6: ...t 38 3 4 x 29 1 2 x 39 in Foot Print Length Width 10 x 16 1 4 in Shipping Dimensions Carton 1 Type Cardboard Content Machine Weight 58 lbs Length Width Height 31 x 17 x 15 in Carton 2 Type Cardboard C...

Page 7: ...with R Drive Roller Length 7 in Drive Wheel Diameter 8 in Idler Roller Type Aluminum Idler Roller Length 2 in Idler Roller Diameter 4 in Spindle Info Spindle Speed 1750 RPM Arbor Size 5 8 in Total Ar...

Page 8: ...roof DANGEROUS ENVIRONMENTS Do not use machinery in areas that are wet cluttered or have poor lighting Operating machinery in these areas greatly increases the risk of accidents and injury MENTAL ALER...

Page 9: ...oving parts or flying debris Make sure they are properly installed undamaged and working correctly BEFORE operating machine FORCING MACHINERY Do not force machine It will do the job safer and better a...

Page 10: ...rkpieces can result in loss of control resulting in abrasion injuries impact injuries or damage to sandpaper Only sand solid workpieces that can withstand power sanding forces Make sure workpiece shap...

Page 11: ...the risk of these hazards avoid over loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements For your own safety and...

Page 12: ...rd size gets longer and the gauge size gets smaller higher gauge numbers indicate smaller sizes Any extension cord used with this machine must be in good condition and contain a ground wire and matchi...

Page 13: ...and all packing materials for possible inspection by the carrier or its agent Otherwise filing a freight claim can be difficult When you are completely satisfied with the condi tion of your shipment i...

Page 14: ...embly 1 P Tool Rest 1 Q Platen Bracket 1 R Sanding Platen 1 Figure 3 Model G1015 inventory A B C D E F G H I J K L M O N P Q R The following is a list of items shipped with your machine Before beginni...

Page 15: ...Model G1015 Mfg since 7 99 13 5mm Hardware Recognition Chart...

Page 16: ...er optional Basic steps for removing rust preventative 1 Put on safety glasses 2 Coat the rust preventative with a liberal amount of cleaner degreaser then let it soak for 5 10 minutes 3 Wipe off the...

Page 17: ...ironment The physical environment where the machine is operated is important for safe operation and lon gevity of machine components For best results operate this machine in a dry environment that is...

Page 18: ...shers and hex nuts are used to secure the machine to the workbench Machine Base Workbench Hex Bolt Flat Washer Flat Washer Lock Washer Hex Nut Figure 6 Example of a through mount setup Machine Base Wo...

Page 19: ...ing surface and use the eight holes in the base of the motor assembly and the arm bracket assembly as a template for drilling the mount ing holes 7 Loosen the three cap screws of the pivot arm bracket...

Page 20: ...he pre installed hardware as shown in Figure 15 10 Back out the two set screws in the round housing of the pivot arm slide the arm onto the bracket bushing so that the platen bracket cap screws are fa...

Page 21: ...n the rest and belt during operation Test Run Once the assembly is complete test run your machine to make sure it runs properly If during the test run you cannot easily locate the source of an unusual...

Page 22: ...nects the machine to power and pulls the ON OFF button out to turn it ON 7 Verifies that the sanding belt is tracking prop erly and rotating without interference 8 Places the workpiece onto the tool r...

Page 23: ...entered behind the belt 4 If needed for your operation adjust the tool rest position as required Make sure that it is no more than 1 8 away from the sanding belt to prevent the workpiece being trapped...

Page 24: ...oned 3 Rotate the drive wheel several times by hand and watch the sanding belt as it tracks on the idler and drive wheels If the sanding belt is centered on the idler and drive wheels and does not mov...

Page 25: ...lent surface for angular sanding or polishing Figure 22 shows a typical wood sanding opera tion with the tool rest perpendicular to the belt surface Figure 22 Typical wood sanding operation The sandin...

Page 26: ...se you will need to mount it differently so that it will not interfere with the sanding belt 5 Check and adjust if necessary the sanding belt tracking refer to Adjusting Sanding Belt Tracking on Page...

Page 27: ...ton that s been treated to stiffen the material Pleats help hold compound Perfect for removing light scratches in a variety of metals H4697 6 D x 5 8 Bore H1388 8 D x 5 8 Bore Figure 31 Spiral sewn bu...

Page 28: ...grime with a dry cloth If any resin has built up use a resin dissolv ing cleaner to remove it Treat all unpainted cast iron and steel with a non staining lubricant after cleaning Cleaning Lubrication...

Page 29: ...fault 8 Motor at fault 1 Ease the workpiece into the sanding belt or attachment with light pressure 2 Wire motor correctly Page 29 3 Test for good contacts correct wiring 4 Test repair replace 5 Use n...

Page 30: ...on platen worn out 4 Idler wheel bearing worn out 1 Adjust upper wheel guard correctly adjust belt tracking Page 21 2 Adjust tool rest away from belt no more than 1 8 3 Replace platen 4 Replace beari...

Page 31: ...k all wires dis connected or connected during any wiring task to ensure tight connections CIRCUIT REQUIREMENTS You MUST follow the requirements at the beginning of this manual when connecting your mac...

Page 32: ...Mfg since 7 99 READ ELECTRICAL SAFETY ON PAGE 28 Wiring Diagram wiring diagram Motor ON OFF Button Ground 110V NEMA 5 15 Plug As Recommended Ground Hot Neutral Start Capacitor 400M 125V Figure 33 Ele...

Page 33: ...15006 STATOR WINDING 21 P1015021 PHLP HD SCR 10 24 X 1 2 7 P1015007 CONTACT PLT LG INT PT 22 P1015022 S CAPACITOR 400M 125V 1 3 4 X 3 3 8 8 P1015008 LOCK WASHER 3 16 23 P1015023 CAPACITOR COVER 9 P101...

Page 34: ...80 86 83 75A 37 36A 33C Mfg Since 7 99 33B Mfg 12 95 6 99 37 81 81 74 76 76 81 42A 41A 40 39A 82 73 30 84 32A 34 81 81 34 35 35 52A 54 53A 46A 51 47 68 66 50 65 57 56A 62A 63 43 44 51 48 55A 59 49 58...

Page 35: ...1 PCAP04 CAP SCREW 1 4 20 X 1 2 42A PCAP35 CAP SCREW 1 4 28 x 5 8 72 P1015072 IDLER WHEEL 43 P1015043 COMPRESSION SPRING D22 3 X 87MM 73 P1015073 DRIVE WHEEL 44 P1015044 UPPER SHAFT BRACKET 74 P101507...

Page 36: ...or becomes unreadable REPLACE that label before using the machine again Contact Grizzly at 800 523 4777 or www grizzly com to order new labels REF PART DESCRIPTION REF PART DESCRIPTION 101 P1015101 MA...

Page 37: ...metalworker ____ 0 2 Years ____ 2 8 Years ____ 8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____ 0 2 ____ 3 5 ____ 6 9 ____10 7 Do you think your machine represents a good...

Page 38: ...LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________S...

Page 39: ...shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arisi...

Page 40: ......

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