Grizzly G0860 Owner'S Manual Download Page 51

Model G0860/G0861/G0862 (Mfd. Since 10/18)

-51-

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REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

1

P0860001

BASE

45

P0860045

PHLP HD SCR M5-.8 X 8

2

P0860002

SUPPORT LEG

46

P0860046

PADDLE SPINDLE BRACKET RETAINER

3

P0860003

IMPELLER HOUSING 

47

P0860047

PHLP HD SCR M5-.8 X 15

4

P0860004

COLLECTION DRUM, 20 GALLON

49

P0860049

MAG SWITCH NHD MS1-12D 110V

5

P0860005

INTAKE BARREL

49-1 P0860049-1 CONTACTOR NHD C-12D10 110V

6

P0860006

CYCLONE FUNNEL

49-2 P0860049-2 E-STOP SWITCH NHD NPB22-H

7

P0860007

FILTER COVER PLATE

49-3 P0860049-3 CONTACT BLOCK NHD CB-01

8

P0860008

CANISTER FILTER ASSY 14-1/2" X 24"

49-4 P0860049-4 REMOTE CONTROL RECEIVER

9

P0860009

COLLECTION DRUM LID

49-5 P0860049-5 STRAIN RELIEF TYPE-3 M20-1.5

10

P0860010

CASTER 2", SWIVEL

49-6 P0860049-6 MAG SWITCH BASE

11

P0860011

HEX NUT 5/16-18

49-7 P0860049-7 MAG SWITCH COVER

12

P0860012

CASTER 2-1/2", LOCKING SWIVEL

49-8 P0860049-8 PHLP HD SCR 10-24 X 3/4

13

P0860013

INLET ADAPTER 6" X 4" X 2

49-9 P0860049-9 HEX NUT 10-24

14

P0860014

LOCK HANDLE GUIDE

50

P0860050

FILTER BAG 20" X 23"

15

P0860015

MOUNTING PLATE

51

P0860051

BAG CLAMP 15"

16

P0860016

SPRING BRACKET

52

P0860052

INLET ADAPTER CAP 4"

17

P0860017

COPPER PLATE

53

P0860053

PHLP HD SCR 10-24 X 3/8

19

P0860019

HEX BOLT 5/16-18 X 1

54

P0860054

FLANGE BOLT 5/16-18 X 3/4

20

P0860020

LOCK NUT 5/16-18

55

P0860055

FLAT HD SCR 5/16-18 X 1-1/4

21

P0860021

COMPRESSION SPRING 3 X 33 X 70

56

P0860056

BUTTON HD CAP SCR 5/16-18 X 1/2

22

P0860022

SPRING RETAINER

57

P0860057

COLLECTION DRUM LID LATCH 

23

P0860023

DRUM LOCK HANDLE 

58

P0860058

FLEX HOSE 7" X 5"

24

P0860024

LOCK HANDLE LINK 

59

P0860059

FILTER PADDLE 

25

P0860025

FLAT WASHER 3/8 PLASTIC

60

P0860060

HEX BOLT M6-1 X 12

26

P0860026

BUTTON HD CAP SCR 5/16-18 X 3/4

61

P0860061

FOAM GASKET 120 X 140MM

27

P0860027

FLAT WASHER 5/16

62

P0860062

DRUM WINDOW 120 X 140MM ACRYLIC

28

P0860028

HEX BOLT 5/16-18 X 1-3/4

63

P0860063

RIVET 2 X 4MM

29

P0860029

MOTOR 1.5HP 110V 1-PH

64

P0860064

COLLECTION DRUM HANDLE

29-1

P0860029-1

MOTOR FAN COVER

65

P0860065

PHLP HD SCR 1/4-20 X 5/8

29-2

P0860029-2

MOTOR FAN

66

P0860066

ACORN NUT 1/4-20

29-3

P0860029-3

MOTOR JUNCTION BOX

67

P0860067

REMOTE CONTROL

29-4

P0860029-4

R CAPACITOR 50M 250V 1-1/2 X 2-3/8

67-1 P0860067-1 REMOTE BATTERY TYPE A27 12V

29-5

P0860029-5

S CAPACITOR 300M 125V 1-3/8 X 2-5/8

68

P0860068

PHLP HD SCR M4-.7 X 8

29-6

P0860029-6

CIRCUIT BREAKER ZING EAR ZE-700 25A

69

P0860069

LOCK NUT M4-.7

29-7

P0860029-7

STRAIN RELIEF TYPE-2 15MM

70

P0860070

IMPELLER 12-3/4"

29-8

P0860029-8

CENTRIFUGAL SWITCH

71

P0860071

IMPELLER WASHER 6 X 38 X 4MM

29-9

P0860029-9

CONTACT PLATE

72

P0860072

CAP SCREW M6-1 X 30

29-10 P0860029-10 MOTOR CORD W/PLUG 14G 3W 30"

73

P0860073

COLLECTION DRUM GASKET

29-11 P0860029-11 BALL BEARING 6203-2RS

74

P0860074

HOSE CLAMP 1-3/4"

29-12 P0860029-12 BALL BEARING 6205-2RS

75

P0860075

VACUUM HOSE 1-1/2" X 60"

31

P0860031

FENDER WASHER 5/16

76

P0860076

HOSE CLAMP 8-1/2"

32

P0860032

RUBBER GASKET 43MM 

77

P0860077

POWER CORD 14G 3W 72" 5-15P

33

P0860033

BEARING RETAINER, UPPER

78

P0860078

VACUUM RING

34

P0860034

PHLP HD SCR M5-.8 X 8

79

P0860079

COLLECTION DRUM BAG 30" X 41"

35

P0860035

SLEEVE BEARING 12 X 14 X 6MM 

80

P0860080

GROUND WIRE 18G 17-1/2"

36

P0860036

FILTER PADDLE HANDLE

81

P0860081

PHLP HD SCR 10-24 X 3/8

37

P0860037

FLANGE BOLT 5/16-18 X 1/2

82

P0860082

HEX NUT 10-24

38

P0860038

BEARING RETAINER, LOWER

83

P0860083

FLANGE NUT 5/16-18

39

P0860039

PADDLE HANDLE SPINDLE 

84

P0860084

LOCK HANDLE STOP

40

P0860040

HEX BOLT M6-1 X 16

85

P0860085

KEY 7 X 7 X 29

41

P0860041

FILTER PADDLE SPINDLE

86

P0860086

CAP SCREW M6-1 X 16

42

P0860042

PADDLE SPINDLE BRACKET 

87

P0860087

EXT TOOTH WASHER #10

43

P0860043

FLAT WASHER 1/4

89

P0860089

FOAM GASKET SEAL

44

P0860044

PHLP HD SCR M6-1 X 10

G0860 Parts List

Summary of Contents for G0860

Page 1: ...ION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC 19907KB PRINTED IN TAIWAN V1 12 18 MODEL G0860 G0861 G0862 CYCLONE DUST COLLECTORS OWNE...

Page 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Page 3: ...ION 4 DESIGNING THE SYSTEM 28 General 28 Duct Material 28 System Design 30 System Grounding 36 SECTION 5 OPERATIONS 37 Operation Overview 37 General Operation 37 Using Controls 38 SECTION 6 ACCESSORIE...

Page 4: ...e you receive is slightly different than shown in the manual If you find this to be the case and the difference between the manual and machine leaves you confused or unsure about something check our w...

Page 5: ...uld result in serious per sonal injury damage to equipment or poor work results Like all machinery there is potential danger when operating this machine Accidents are frequently caused by lack of fami...

Page 6: ...t need to be aimed at the control box to operate A Filter Cleaning Handle Turns paddles inside canister filter to clean filter and help maintain good air flow B Control Box Controls motor operation wi...

Page 7: ...verload Protection Motors Main Horsepower 1 5 HP Phase Single Phase Amps 15A Speed 3450 RPM Type TEFC Capacitor Start Induction Power Transfer Direct Drive Bearings Shielded Permanently Lubricated Cen...

Page 8: ...er Bag Diameter 20 Filter Bag Length 23 Collection Drum Bag Diameter 30 39 Collection Drum Bag Length 41 56 Canister Filter Information Number of Canister Filters 1 Filtration Rating 1 Micron Canister...

Page 9: ...op kid proof DANGEROUS ENVIRONMENTS Do not use machinery in areas that are wet cluttered or have poor lighting Operating machinery in these areas greatly increases the risk of accidents and injury MEN...

Page 10: ...t with moving parts or flying debris Make sure they are properly installed undamaged and working correctly BEFORE operating machine FORCING MACHINERY Do not force machine It will do the job safer and...

Page 11: ...contain fire suppression system or have fire extinguisher nearby STATIC ELECTRICITY To reduce risk of fire or explosions caused by sparks from static electricity ground all ducting using grounding wir...

Page 12: ...ircuit To reduce the risk of these hazards avoid over loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements For you...

Page 13: ...ion cord size gets longer and the gauge size gets smaller higher gauge numbers indicate smaller sizes Any extension cord used with this machine must be in good condition and contain a ground wire and...

Page 14: ...result especially if connected to an undersized circuit To reduce the risk of these hazards avoid over loading the machine during operation and make sure it is connected to a power supply circuit that...

Page 15: ...ondition and contain a ground wire and matching plug receptacle Additionally it must meet the following size requirements Minimum Gauge Size G0861 12 AWG Minimum Gauge Size G0862 10 AWG Maximum Length...

Page 16: ...sues between Grizzly or the shipping agent You MUST have the original pack aging to file a freight claim It is also extremely helpful if you need to return your machine later Unpacking SUFFOCATION HAZ...

Page 17: ...ore Boxed Inventory Figure 5 Qty A Intake Barrel 1 B Impeller Housing 1 C Cyclone Funnel 1 D Drum Lock Handle 1 E Collection Drum Lid w Ground Wire 1 F Control Box w RF Receiver Unit and Remote Contro...

Page 18: ...AC Flange Bolts 5 16 18 x 1 2 24 AD Button Head Cap Screws 5 16 18 x 3 4 16 AE Hex Nuts 5 16 18 4 AF Flange Nuts 5 16 18 12 AG Flange Screw 10 24 x 3 8 1 AH Phillips Head Screws 10 24 x 3 4 2 AI Phil...

Page 19: ...Model G0860 G0861 G0862 Mfd Since 10 18 19 Hardware Recognition Chart USE THIS CHART TO MATCH UP HARDWARE DURING THE INVENTORY AND ASSEMBLY PROCESS 5mm 5mm Flat Head Cap Screw...

Page 20: ...ion Physical Environment The physical environment where the machine is operated is important for safe operation and lon gevity of machine components For best results operate this machine in a dry envi...

Page 21: ...pport leg with FIX SWITCH HERE sticker on right side of base To assemble dust collector 1 Attach 4 21 2 locking swivel casters to bot tom of base and secure each caster with 4 5 16 18 x 1 2 flange bol...

Page 22: ...bolts see Figure 13 5 With help of two assistants lift impeller hous ing and set it on support legs and lock handle guides see Figure 12 10 Attach cyclone funnel to intake barrel as shown in Figure 15...

Page 23: ...lid so dust port flexible hose and spring brackets align see Figure 17 14 Attach flexible hose to cyclone funnel and secure with 1 hose clamp see Figure 17 15 Connect ground wire to spring bracket st...

Page 24: ...6 18 x 1 2 flange bolts see Figure 23 19 Attach both drum latches using 4 M4 7 x 8 Phillips head screws and 4 M4 7 lock nuts per latch see Figure 20 Figure 20 Attaching latch to collector drum x 4 Fig...

Page 25: ...secure with bag clamp see Figure 27 26 Insert filter handle spindle so one of two M6 1 x 16 cap screw tips aligns with flat on side of filter paddle spindle then tighten both cap screws to secure see...

Page 26: ...tic switch cover see Figure 28 31 Install magnetic switch over FIX SWITCH HERE label left support arm for Models G0860 and G0861 right support arm for Model G0862 then secure with 2 10 24 x 3 4 Philli...

Page 27: ...operty damage Serious injury or death can result from using this machine BEFORE understanding its controls and related safety information DO NOT operate or allow others to operate machine until the in...

Page 28: ...led against air loss The primary disadvantage of plastic duct for dust collection is the inherent danger of static electrical build up Always guard against stat ic electrical build up by grounding all...

Page 29: ...is non resistant to abrasion and has a tendency to collapse in a negative pressure system We DO NOT recommend using dryer vent hose in your dust collection system If using flex hose you should choose...

Page 30: ...rkshop Planner will allow you to quickly and easily design and print a basic shop layout Don t worry non Grizzly brand machines can be substituted with Grizzly machines for layout pur poses Note After...

Page 31: ...r If the machine has multiple dust ports the total CFM required is the sum of all ports Figure 39 Approximate required air flow for machines based on dust port size Machine Dust Port Size Approximate...

Page 32: ...hops using the dust port size from the machine as the branch line duct size will achieve the correct velocity in most appli cations However if the dust port on the machine is smaller than 4 make the b...

Page 33: ...duct in the line including the length and multiply those num bers by the static pressure value given in the previous table 2 List each type of elbow or branch and multiply the quantity if more than on...

Page 34: ...ce 570 546 9663 To Order Call 800 523 4777 Fax 800 438 5901 MODEL G0440 2 HP TWO STAGE CYCLONE DUST COLLECTOR 2005 BY GRIZZLY INDUSTRIAL Specifications while deemed accurate are not guaranteed 2 2005...

Page 35: ...Inch H2O 1 8 2 5 4 8 7 3 9 1 CFM 868 575 300 100 35 Restrictor Plate Dia 7 6 5 4 3 2 Static Pressure Inch H2O 1 2 1 8 3 1 5 6 8 7 10 2 CFM 1023 710 430 225 100 35 Figure 50 G0860 performance curve ta...

Page 36: ...es the system must still be grounded as mentioned above We recom mend inserting a continuous bare copper ground wire inside the entire duct system and attaching the wire to each grounded woodworking m...

Page 37: ...r that extracts heavy wood chips and large dust particles and then drops them into the steel drum below which is lined with a plastic bag The remaining fine dust travels past the impeller and is then...

Page 38: ...ype A27 EMERGENCY STOP Button Power Button Operating Remote Control Refer to Figure 58 and the following descriptions to understand the remote control functions Figure 58 Remote control functions Moto...

Page 39: ...dust hose H7465 8 x 10 Dust Hose H7463 7 x 10 Dust Hose W1036 6 x 10 Dust Hose Spiral wire reinforced clear hose allows easy inspection for locating potential clogs in your duct system Uses RH fitting...

Page 40: ...ol 8 This viewing spool is a section of acrylic glass with QF ends so you can keep an eye on your material flow Makes it a cinch to check for slow downs or debris Ends are 22 gauge total length is 12...

Page 41: ...ucked into the intake barrel and passed through to the canister filter and filter bag Avoid allowing this to happen as it may reduce filter life Check the drum window regularly to prevent excessive du...

Page 42: ...ry stay in signal range Page 38 7 Check fix broken disconnected or corroded wires 8 Adjust replace centrifugal switch contact points if available 9 Test replace 10 Test replace 11 Replace 12 Test repa...

Page 43: ...Remove ducting from dust collector inlet and unblock restriction A plumbing snake may be necessary 4 Relocate dust collector closer to point of suction re secure ducts remove sharp bends Refer to Des...

Page 44: ...6 hex bolt on filter cleaning handle then remove handle see Figure 69 5 Loosen 2 M6 1 x 16 cap screws on paddle handle spindle to remove see Figure 71 Figure 71 Separating paddle handle spindle from f...

Page 45: ...osen and remove 6 5 16 18 x 3 4 flange bolts securing canister filter assembly to impeller housing see Figure 72 Figure 72 Remove flange bolts to remove canister filter assembly from impeller housing...

Page 46: ...nt at the time of printing but may not match your machine If you find this to be the case use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters...

Page 47: ...6 Contactor and remote control receiver location G0862 shown Contactor Remote Control Receiver Figure 79 Remote control unit ON Button OFF Button Figure 78 Emergency stop switch and contact block Emer...

Page 48: ...he motor junction box A1 A2 REMOTE RECEIVER 110V G0860 GND A2 2T1 6T3 14NO 4T2 1L1 5L3 13NO 3L2 CONTACTOR NHD C 12D10 110V EMERGENCY STOP SWITCH CONTACT BLOCK 17 18 Ground Run Capacitor 50 uF U 250VAC...

Page 49: ...R 220V G0861 G0862 GND A2 2T1 6T3 14NO 4T2 1L1 5L3 13NO 3L2 CONTACTOR NHD C 12D10 220V G0861 NHD C 18D10 220V G0862 EMERGENCY STOP SWITCH CONTACT BLOCK 17 18 Ground Run Capacitor 30 uF U 250VAC G0861...

Page 50: ...0 87 82 79 29 2 29 3 29 1 29 4 29 5 29 6 29 7 29 8 29 9 29 10 49 1 49 8 49 4 49 5 54 41 59 43 60 35 38 46 42 47 45 43 44 51 50 35 38 46 42 47 45 43 44 20 20 20 23 25 24 26 83 27 G0860 G0862 G0862 G086...

Page 51: ...FOAM GASKET 120 X 140MM 27 P0860027 FLAT WASHER 5 16 62 P0860062 DRUM WINDOW 120 X 140MM ACRYLIC 28 P0860028 HEX BOLT 5 16 18 X 1 3 4 63 P0860063 RIVET 2 X 4MM 29 P0860029 MOTOR 1 5HP 110V 1 PH 64 P08...

Page 52: ...8 X 3 4 61 P0861061 FOAM GASKET 120 X 140MM 27 P0861027 FLAT WASHER 5 16 62 P0861062 DRUM WINDOW 120 X 140MM ACRYLIC 28 P0861028 HEX BOLT 5 16 18 X 1 3 4 63 P0861063 RIVET 2 X 4MM 29 P0861029 MOTOR 2H...

Page 53: ...862061 FOAM GASKET 120 X 140MM 27 P0862027 FLAT WASHER 5 16 62 P0862062 DRUM WINDOW 120 X 140MM ACRYLIC 28 P0862028 HEX BOLT 5 16 18 X 1 3 4 63 P0862063 RIVET 2 X 4MM 29 P0862029 MOTOR 3HP 220V 1 PH 6...

Page 54: ...ent Rating 15A Suction Capacity 868 CFM 1 8 SP Max Static Pressure 9 7 Inlet Size 6 Collection Drum Size 20 Gallons Filter Performance 99 9 at 0 2 1 Micron Cartridge Filter 14 1 2 x 24 Replacement Fil...

Page 55: ...rained users Motor 3 HP 220V Single Phase 60 Hz Full Load Current Rating 18A Suction Capacity 1941 CFM 2 9 SP Max Static Pressure 11 0 SP Inlet Size 8 Collection Drum Size 55 Gallons Filter Performanc...

Page 56: ......

Page 57: ...metalworker ____ 0 2 Years ____ 2 8 Years ____ 8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____ 0 2 ____ 3 5 ____ 6 9 ____10 7 Do you think your machine represents a good...

Page 58: ...LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________S...

Page 59: ...shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arisi...

Page 60: ......

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