Grizzly G0860 Owner'S Manual Download Page 48

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Model G0860/G0861/G0862 (Mfd. Since 10/18)

READ ELECTRICAL SAFETY

ON PAGE 46!

Neutral

Hot

Ground

110 VAC

5-15 Plug

The motor wiring shown here is
current at the time of printing, but it
may not match your machine.
Always use the wiring diagram
inside the motor junction box.

REMOTE RECEIVER
(110V G0860)

GND

2T1

6T3

14NO

4T2

1L1

5L3

13NO

3L2

CONTACTOR
NHD C-12D10 110V

EMERGENCY

STOP SWITCH

& CONTACT

BLOCK

Ground

Run

Capacitor

50 uF-U

250VAC

G0860 MOTOR 1.5 HP 110V

Circuit

Breaker

Zing Ear

ZE700-25

Start

Capacitor

300MFD

125VAC

WARNING!

SHOCK HAZARD!

Disconnect power

before working on

wiring.

MAGNETIC SWITCH

NHD MS1-12D 110V

MAGNETIC SWITCH COVER

NHD

CB-01

NHD NPB22-H

G0860 Wiring Diagram

Summary of Contents for G0860

Page 1: ...ION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC 19907KB PRINTED IN TAIWAN V1 12 18 MODEL G0860 G0861 G0862 CYCLONE DUST COLLECTORS OWNE...

Page 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Page 3: ...ION 4 DESIGNING THE SYSTEM 28 General 28 Duct Material 28 System Design 30 System Grounding 36 SECTION 5 OPERATIONS 37 Operation Overview 37 General Operation 37 Using Controls 38 SECTION 6 ACCESSORIE...

Page 4: ...e you receive is slightly different than shown in the manual If you find this to be the case and the difference between the manual and machine leaves you confused or unsure about something check our w...

Page 5: ...uld result in serious per sonal injury damage to equipment or poor work results Like all machinery there is potential danger when operating this machine Accidents are frequently caused by lack of fami...

Page 6: ...t need to be aimed at the control box to operate A Filter Cleaning Handle Turns paddles inside canister filter to clean filter and help maintain good air flow B Control Box Controls motor operation wi...

Page 7: ...verload Protection Motors Main Horsepower 1 5 HP Phase Single Phase Amps 15A Speed 3450 RPM Type TEFC Capacitor Start Induction Power Transfer Direct Drive Bearings Shielded Permanently Lubricated Cen...

Page 8: ...er Bag Diameter 20 Filter Bag Length 23 Collection Drum Bag Diameter 30 39 Collection Drum Bag Length 41 56 Canister Filter Information Number of Canister Filters 1 Filtration Rating 1 Micron Canister...

Page 9: ...op kid proof DANGEROUS ENVIRONMENTS Do not use machinery in areas that are wet cluttered or have poor lighting Operating machinery in these areas greatly increases the risk of accidents and injury MEN...

Page 10: ...t with moving parts or flying debris Make sure they are properly installed undamaged and working correctly BEFORE operating machine FORCING MACHINERY Do not force machine It will do the job safer and...

Page 11: ...contain fire suppression system or have fire extinguisher nearby STATIC ELECTRICITY To reduce risk of fire or explosions caused by sparks from static electricity ground all ducting using grounding wir...

Page 12: ...ircuit To reduce the risk of these hazards avoid over loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements For you...

Page 13: ...ion cord size gets longer and the gauge size gets smaller higher gauge numbers indicate smaller sizes Any extension cord used with this machine must be in good condition and contain a ground wire and...

Page 14: ...result especially if connected to an undersized circuit To reduce the risk of these hazards avoid over loading the machine during operation and make sure it is connected to a power supply circuit that...

Page 15: ...ondition and contain a ground wire and matching plug receptacle Additionally it must meet the following size requirements Minimum Gauge Size G0861 12 AWG Minimum Gauge Size G0862 10 AWG Maximum Length...

Page 16: ...sues between Grizzly or the shipping agent You MUST have the original pack aging to file a freight claim It is also extremely helpful if you need to return your machine later Unpacking SUFFOCATION HAZ...

Page 17: ...ore Boxed Inventory Figure 5 Qty A Intake Barrel 1 B Impeller Housing 1 C Cyclone Funnel 1 D Drum Lock Handle 1 E Collection Drum Lid w Ground Wire 1 F Control Box w RF Receiver Unit and Remote Contro...

Page 18: ...AC Flange Bolts 5 16 18 x 1 2 24 AD Button Head Cap Screws 5 16 18 x 3 4 16 AE Hex Nuts 5 16 18 4 AF Flange Nuts 5 16 18 12 AG Flange Screw 10 24 x 3 8 1 AH Phillips Head Screws 10 24 x 3 4 2 AI Phil...

Page 19: ...Model G0860 G0861 G0862 Mfd Since 10 18 19 Hardware Recognition Chart USE THIS CHART TO MATCH UP HARDWARE DURING THE INVENTORY AND ASSEMBLY PROCESS 5mm 5mm Flat Head Cap Screw...

Page 20: ...ion Physical Environment The physical environment where the machine is operated is important for safe operation and lon gevity of machine components For best results operate this machine in a dry envi...

Page 21: ...pport leg with FIX SWITCH HERE sticker on right side of base To assemble dust collector 1 Attach 4 21 2 locking swivel casters to bot tom of base and secure each caster with 4 5 16 18 x 1 2 flange bol...

Page 22: ...bolts see Figure 13 5 With help of two assistants lift impeller hous ing and set it on support legs and lock handle guides see Figure 12 10 Attach cyclone funnel to intake barrel as shown in Figure 15...

Page 23: ...lid so dust port flexible hose and spring brackets align see Figure 17 14 Attach flexible hose to cyclone funnel and secure with 1 hose clamp see Figure 17 15 Connect ground wire to spring bracket st...

Page 24: ...6 18 x 1 2 flange bolts see Figure 23 19 Attach both drum latches using 4 M4 7 x 8 Phillips head screws and 4 M4 7 lock nuts per latch see Figure 20 Figure 20 Attaching latch to collector drum x 4 Fig...

Page 25: ...secure with bag clamp see Figure 27 26 Insert filter handle spindle so one of two M6 1 x 16 cap screw tips aligns with flat on side of filter paddle spindle then tighten both cap screws to secure see...

Page 26: ...tic switch cover see Figure 28 31 Install magnetic switch over FIX SWITCH HERE label left support arm for Models G0860 and G0861 right support arm for Model G0862 then secure with 2 10 24 x 3 4 Philli...

Page 27: ...operty damage Serious injury or death can result from using this machine BEFORE understanding its controls and related safety information DO NOT operate or allow others to operate machine until the in...

Page 28: ...led against air loss The primary disadvantage of plastic duct for dust collection is the inherent danger of static electrical build up Always guard against stat ic electrical build up by grounding all...

Page 29: ...is non resistant to abrasion and has a tendency to collapse in a negative pressure system We DO NOT recommend using dryer vent hose in your dust collection system If using flex hose you should choose...

Page 30: ...rkshop Planner will allow you to quickly and easily design and print a basic shop layout Don t worry non Grizzly brand machines can be substituted with Grizzly machines for layout pur poses Note After...

Page 31: ...r If the machine has multiple dust ports the total CFM required is the sum of all ports Figure 39 Approximate required air flow for machines based on dust port size Machine Dust Port Size Approximate...

Page 32: ...hops using the dust port size from the machine as the branch line duct size will achieve the correct velocity in most appli cations However if the dust port on the machine is smaller than 4 make the b...

Page 33: ...duct in the line including the length and multiply those num bers by the static pressure value given in the previous table 2 List each type of elbow or branch and multiply the quantity if more than on...

Page 34: ...ce 570 546 9663 To Order Call 800 523 4777 Fax 800 438 5901 MODEL G0440 2 HP TWO STAGE CYCLONE DUST COLLECTOR 2005 BY GRIZZLY INDUSTRIAL Specifications while deemed accurate are not guaranteed 2 2005...

Page 35: ...Inch H2O 1 8 2 5 4 8 7 3 9 1 CFM 868 575 300 100 35 Restrictor Plate Dia 7 6 5 4 3 2 Static Pressure Inch H2O 1 2 1 8 3 1 5 6 8 7 10 2 CFM 1023 710 430 225 100 35 Figure 50 G0860 performance curve ta...

Page 36: ...es the system must still be grounded as mentioned above We recom mend inserting a continuous bare copper ground wire inside the entire duct system and attaching the wire to each grounded woodworking m...

Page 37: ...r that extracts heavy wood chips and large dust particles and then drops them into the steel drum below which is lined with a plastic bag The remaining fine dust travels past the impeller and is then...

Page 38: ...ype A27 EMERGENCY STOP Button Power Button Operating Remote Control Refer to Figure 58 and the following descriptions to understand the remote control functions Figure 58 Remote control functions Moto...

Page 39: ...dust hose H7465 8 x 10 Dust Hose H7463 7 x 10 Dust Hose W1036 6 x 10 Dust Hose Spiral wire reinforced clear hose allows easy inspection for locating potential clogs in your duct system Uses RH fitting...

Page 40: ...ol 8 This viewing spool is a section of acrylic glass with QF ends so you can keep an eye on your material flow Makes it a cinch to check for slow downs or debris Ends are 22 gauge total length is 12...

Page 41: ...ucked into the intake barrel and passed through to the canister filter and filter bag Avoid allowing this to happen as it may reduce filter life Check the drum window regularly to prevent excessive du...

Page 42: ...ry stay in signal range Page 38 7 Check fix broken disconnected or corroded wires 8 Adjust replace centrifugal switch contact points if available 9 Test replace 10 Test replace 11 Replace 12 Test repa...

Page 43: ...Remove ducting from dust collector inlet and unblock restriction A plumbing snake may be necessary 4 Relocate dust collector closer to point of suction re secure ducts remove sharp bends Refer to Des...

Page 44: ...6 hex bolt on filter cleaning handle then remove handle see Figure 69 5 Loosen 2 M6 1 x 16 cap screws on paddle handle spindle to remove see Figure 71 Figure 71 Separating paddle handle spindle from f...

Page 45: ...osen and remove 6 5 16 18 x 3 4 flange bolts securing canister filter assembly to impeller housing see Figure 72 Figure 72 Remove flange bolts to remove canister filter assembly from impeller housing...

Page 46: ...nt at the time of printing but may not match your machine If you find this to be the case use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters...

Page 47: ...6 Contactor and remote control receiver location G0862 shown Contactor Remote Control Receiver Figure 79 Remote control unit ON Button OFF Button Figure 78 Emergency stop switch and contact block Emer...

Page 48: ...he motor junction box A1 A2 REMOTE RECEIVER 110V G0860 GND A2 2T1 6T3 14NO 4T2 1L1 5L3 13NO 3L2 CONTACTOR NHD C 12D10 110V EMERGENCY STOP SWITCH CONTACT BLOCK 17 18 Ground Run Capacitor 50 uF U 250VAC...

Page 49: ...R 220V G0861 G0862 GND A2 2T1 6T3 14NO 4T2 1L1 5L3 13NO 3L2 CONTACTOR NHD C 12D10 220V G0861 NHD C 18D10 220V G0862 EMERGENCY STOP SWITCH CONTACT BLOCK 17 18 Ground Run Capacitor 30 uF U 250VAC G0861...

Page 50: ...0 87 82 79 29 2 29 3 29 1 29 4 29 5 29 6 29 7 29 8 29 9 29 10 49 1 49 8 49 4 49 5 54 41 59 43 60 35 38 46 42 47 45 43 44 51 50 35 38 46 42 47 45 43 44 20 20 20 23 25 24 26 83 27 G0860 G0862 G0862 G086...

Page 51: ...FOAM GASKET 120 X 140MM 27 P0860027 FLAT WASHER 5 16 62 P0860062 DRUM WINDOW 120 X 140MM ACRYLIC 28 P0860028 HEX BOLT 5 16 18 X 1 3 4 63 P0860063 RIVET 2 X 4MM 29 P0860029 MOTOR 1 5HP 110V 1 PH 64 P08...

Page 52: ...8 X 3 4 61 P0861061 FOAM GASKET 120 X 140MM 27 P0861027 FLAT WASHER 5 16 62 P0861062 DRUM WINDOW 120 X 140MM ACRYLIC 28 P0861028 HEX BOLT 5 16 18 X 1 3 4 63 P0861063 RIVET 2 X 4MM 29 P0861029 MOTOR 2H...

Page 53: ...862061 FOAM GASKET 120 X 140MM 27 P0862027 FLAT WASHER 5 16 62 P0862062 DRUM WINDOW 120 X 140MM ACRYLIC 28 P0862028 HEX BOLT 5 16 18 X 1 3 4 63 P0862063 RIVET 2 X 4MM 29 P0862029 MOTOR 3HP 220V 1 PH 6...

Page 54: ...ent Rating 15A Suction Capacity 868 CFM 1 8 SP Max Static Pressure 9 7 Inlet Size 6 Collection Drum Size 20 Gallons Filter Performance 99 9 at 0 2 1 Micron Cartridge Filter 14 1 2 x 24 Replacement Fil...

Page 55: ...rained users Motor 3 HP 220V Single Phase 60 Hz Full Load Current Rating 18A Suction Capacity 1941 CFM 2 9 SP Max Static Pressure 11 0 SP Inlet Size 8 Collection Drum Size 55 Gallons Filter Performanc...

Page 56: ......

Page 57: ...metalworker ____ 0 2 Years ____ 2 8 Years ____ 8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____ 0 2 ____ 3 5 ____ 6 9 ____10 7 Do you think your machine represents a good...

Page 58: ...LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________S...

Page 59: ...shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arisi...

Page 60: ......

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