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Grizzly G0809, Owner'S Manual

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Grizzly G0809 Owner'S Manual Download Page 67

Model G0809 (Mfd. Since 1/17)

-65-

Tools & Accessories

Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes 

off or becomes unreadable, the owner of this machine MUST replace it in the original location 

before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com.

403

406

407

408

409

410

411

401A

402A

402-1

402-2

402-3

401-2

401-1

401-3

REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

401

P0809401

KNIFE-SETTING JIG ASSY (JOINTER)

403 P0809403 PUSH BLOCKS

401-1 P0809401-1 E-CLIP 8MM

406 P0809406 WIRE DUST HOSE CLAMP 4"

401-2 P0809401-2 KNIFE-SETTING JIG FOOT

407 P0809407 HEX WRENCH 3MM

401-3 P0809401-3 KNIFE-SETTING JIG SHAFT 12 X 102MM

408 P0809408 HEX WRENCH 4MM

402

P0809402

KNIFE-SETTING JIG ASSY (PLANER)

409 P0809409 HEX WRENCH 5MM

402-1 P0809402-1 E-CLIP 8MM

410 P0809410 HEX WRENCH 6MM

402-2 P0809402-2 KNIFE-SETTING JIG FOOT

411 P0809411 HEX WRENCH 8MM

402-3 P0809402-3 KNIFE-SETTING JIG SHAFT 12 X 205MM

Summary of Contents for G0809

Page 1: ...L For models manufactured since 01 17 COPYRIGHT MAY 2017 BY GRIZZLY INDUSTRIAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDU...

Page 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Page 3: ...Depth of Cut 29 Setting Planer 30 Feed Rate 30 Setting Jointer Depth of Cut 31 Surface Planing 32 Edge Jointing 33 Bevel Cutting 34 Rabbet Cutting 35 SECTION 5 ACCESSORIES 36 SECTION 6 MAINTENANCE 38...

Page 4: ...de every effort to be exact with the instruc tions specifications drawings and photographs in this manual Sometimes we make mistakes but our policy of continuous improvement also means that sometimes...

Page 5: ...tfeed Table Adjustment Handwheel P Motor Access Panel 1 of 2 Q Adjustable Feet 1 of 2 R Foot Pedal Caster Assembly For Your Own Safety Read Instruction Manual Before Operating Jointer a Wear eye prote...

Page 6: ...and 30 FPM feed rate E Dust Hood Funnels wood chips and saw dust into dust collection port Figure 2 Main table controls fence and foot pedal caster F Fence Guides workpiece as it moves across cutterh...

Page 7: ...only used when setting outfeed table even with cutterhead knives or when servicing the cutterhead U Lifting Bars 4 Pull out for lifting machine with forklift Leave pushed in for planing and jointing...

Page 8: ...A Anti Kickback Fingers Grab workpiece if a kickback occurs reducing the risk of kick back related injuries B Infeed Roller Pulls the workpiece toward the cutterhead C Chip Breaker Breaks off freshly...

Page 9: ...x 40 x 50 in Must Ship Upright Yes Electrical Power Requirement 240V Single Phase 60 Hz Full Load Current Rating 7 5A Minimum Circuit Size 15A Connection Type Cord Plug Power Cord Included Yes Power C...

Page 10: ...ormation Jointer Cutterhead Type 3 Knife Cutterhead Diameter 2 7 16 in Cutterhead Speed 5400 RPM Number of Knives 3 Knife Type HSS Single Sided Knife Length 6 in Knife Width 5 8 in Knife Thickness 1 8...

Page 11: ...gin China Warranty 1 Year Serial Number Location ID Label ISO 9001 Factory Yes CSA ETL or UL Certified Listed Yes Features Separate 3 Knife Cutterheads for Jointer and Planer Two Speed Automatic Board...

Page 12: ...proof DANGEROUS ENVIRONMENTS Do not use machinery in areas that are wet cluttered or have poor lighting Operating machinery in these areas greatly increases the risk of accidents and injury MENTAL ALE...

Page 13: ...moving parts or flying debris Make sure they are properly installed undamaged and working correctly BEFORE operating machine FORCING MACHINERY Do not force machine It will do the job safer and better...

Page 14: ...IMUM CUTTING DEPTH To reduce risk of kickback never cut deeper than 1 8 per pass CUTTING LIMITATIONS Cutting a workpiece that does not meet the minimum dimension require ments can result in breakup ki...

Page 15: ...ands for long stock SECURE KNIVES INSERTS Loose knives or improperly set inserts can become dangerous projectiles or cause machine damage Always verify knives inserts are secure and properly adjusted...

Page 16: ...or fire may result especially if connected to an undersized circuit To reduce the risk of these hazards avoid over loading the machine during operation and make sure it is connected to a power supply...

Page 17: ...extension cord used with this machine must be in good condition and contain a ground wire and matching plug receptacle Additionally it must meet the following size requirements Minimum Gauge Size 14 A...

Page 18: ...e resolved any issues between Grizzly or the shipping agent You MUST have the original pack aging to file a freight claim It is also extremely helpful if you need to return your machine later Unpackin...

Page 19: ...proprietary parts are missing e g a nut or a washer we will gladly replace them or for the sake of expediency replacements can be obtained at your local hardware store Component Inventory Figure 7 Qty...

Page 20: ...er optional Basic steps for removing rust preventative 1 Put on safety glasses 2 Coat the rust preventative with a liberal amount of cleaner degreaser then let it soak for 5 10 minutes 3 Wipe off the...

Page 21: ...allocation Physical Environment The physical environment where the machine is operated is important for safe operation and lon gevity of machine components For best results operate this machine in a...

Page 22: ...d 5mm flat washer Figure 10 Installing planer elevation handwheel Elevation Handwheel This machine and its components are very heavy Get lifting help or use power lifting equip ment such as a forklift...

Page 23: ...ation at backside of cabinet Wheel 1 of 2 6 Lift front side of cabinet and place 4x4 wood blocks under cabinet as shown in Figure 15 Figure 15 4x4 block placement beneath cabinet Place 4x4 Blocks Here...

Page 24: ...Figure 20 and secure with included wire hose clamp Figure 20 Dust hose attached to dust port 2 Tug hose to make sure it does not come off Note A tight fit is necessary for proper performance Dust Por...

Page 25: ...chine to power supply 3 Turn machine ON verify motor operation and then turn machine OFF The motor should run smoothly and without unusual problems or noises Adjustments listed below have been perform...

Page 26: ...g any proj ects Regardless of the content in this sec tion Grizzly Industrial will not be held liable for accidents caused by lack of training For your convenience the operation of each machine has be...

Page 27: ...kpiece from outfeed table and measures workpiece thickness If further planing is required oper ator raises table slightly approximately 1 4 to 1 2 turn of table height handwheel then feeds workpiece i...

Page 28: ...rhead jointer With Grain Against Grain CORRECT INCORRECT Stock Inspection Requirements With Grain Against Grain CORRECT INCORRECT Figure 24 Correct and incorrect grain alignment to cutterhead planer M...

Page 29: ...dge cut off Figure 25 Minimum dimensions for edge jointing and surface planing jointer 1 4 Min 3 4 Min 8 Min 8 Min 1 2 Min 1 Min Thickness Planer Specific Rules Use the full width of the planer Altern...

Page 30: ...vitable Solution Hold workpiece up slightly as it leaves the outfeed end of the planer The best way to deal with snipe is by planing lumber longer than your intended work length and then cutting off t...

Page 31: ...Problem Regularly spaced indentations across face of workpiece are caused by excessive outfeed roller pressure or excessive feed rate Solution Reduce outfeed roller pressure reduce feed rate Setting P...

Page 32: ...ension ing passes while higher feed rates are used for finishing passes NOTICE Only change feed rate when planer is run ning However never attempt to change feed rate during any cutting operations or...

Page 33: ...e Figure 31 The depth of cut on a jointer affects the amount of material removed from the bottom of the workpiece as it passes over the cutterhead The depth of cut is set by adjusting the height of th...

Page 34: ...p and over cutterhead and safely reposition it on the outfeed side to con tinue supporting workpiece Use push blocks whenever practical to further reduce risk of accidental hand contact with cutterhea...

Page 35: ...to pass directly over cut terhead lift it up and over cutterhead and safely reposition it on the outfeed side to con tinue supporting workpiece Use push blocks whenever practical to further reduce ris...

Page 36: ...d gets within 4 of the cutterhead lift it up and over cutter head and place push block on portion of the workpiece once it is 4 past cutterhead Now focus your pressure on outfeed end of the workpiece...

Page 37: ...it firmly against fence and tables during entire cut IMPORTANT Keep hands at least 4 away from cutterhead during the entire cut Instead of allowing a hand to pass directly over cut terhead lift it up...

Page 38: ...t alignment every time Figure 36 W1211A Jointer Pal Knife Gauge Figure 37 D1123 Jointer Knife Hone D1123 Jointer Planer Knife Hone This handy tool sharpens flat and beveled sur faces quickly and easil...

Page 39: ...two woodworking machines to a dust collector Air flow to each machine is controlled by a blast gate Kit comes complete with comprehensive instructions Kit includes 2 W1007 4 Blast Gates 2 W1031 4 x 1...

Page 40: ...at all unpainted cast iron and steel with a non staining lubricant after cleaning For optimum performance from your machine follow this maintenance schedule and refer to any specific instructions give...

Page 41: ...Outfeed Table Leadscrew Oil Type SB1365 or ISO 68 Equivalent Oil Amount Thin Coat Frequency As Needed Lubricate the outfeed table leadscrew with light machine oil as needed see Figure 45 Wipe off exc...

Page 42: ...operly aligned 7 Dust collection problem causing internal components to clog up with shavings 8 Motor overheated 9 Motor wires connected incorrectly 1 Reduce cutting depth Page 31 2 Reduce feed rate 3...

Page 43: ...ece 180 before feeding again 2 Sharpen replace knives Page 47 3 Ensure workpiece is suitable for jointing Page 26 4 Reduce feed rate 5 Reduce cut depth Page 31 6 Clear blockages ensure dust collector...

Page 44: ...ection only use clean stock and cut WITH the grain 2 Reduce depth of cut especially when planing hard woods 3 Slow down feed rate 4 Adjust both sides of chipbreaker to correct height 5 Replace affecte...

Page 45: ...mum power transmission from the motor to the cutterhead the belts must be in good condition free from cracks fraying or wear and properly tensioned After the first 16 hours of belt use retension the b...

Page 46: ...4 8 Remove 4 cap screws securing support plate to planer cabinet see Figure 54 then remove support plate Note We strongly recommend lubricating planer table column leadscrews located beneath support p...

Page 47: ...ster and produce poor cutting results Note If you need to replace or sharpen a knife you can remove the knife from the cutterhead dur ing Step 4 of the following procedure Thoroughly clean out any deb...

Page 48: ...fe Middle Pad Gib Set Screw Figure 57 Knife setting jig correctly positioned 5 Insert hex wrench into jack screws through access holes in cutterhead see Figure 58 Rotate jack screws to raise or lower...

Page 49: ...ing the knives sharp If one knife is higher than the others it will do the majority of the work and thus become dull much faster The knife jig included with the jointer is designed to set all the kniv...

Page 50: ...k screws through holes in cutter head Using a hex wrench rotate jack screws to raise or lower knife When knife is set cor rectly it will barely touch middle pad of knife jig or bottom of straightedge...

Page 51: ...t not falling out The first time you set or replace a knife remove gib and knife from cutterhead Clean gib and clean inside cutterhead slot to remove all pitch or sawdust Coat knife and gib with a met...

Page 52: ...htedge off table or is below straightedge then outfeed table must be adjusted Proceed to next step To calibrate depth of cut scale 1 DISCONNECT MACHINE FROM POWER 2 Loosen infeed table lock see Figure...

Page 53: ...Repeat Steps 1 3 with outfeed table then reset outfeed table height as described in Setting Jointer Outfeed Table Height on Page 49 Figure 71 Infeed table gib controls Gib Nuts Gib Set Screws Setting...

Page 54: ...igure 74 Fence adjusted to 135 45 outward Combination Square Figure 75 Location of 135 stop bolt and jam nut 135 135 Stop Bolt Jam Nut Setting 45 Fence Stop 1 Loosen fence angle lock lever see Figure...

Page 55: ...fter prolonged use or if the machine has been jarred during lifting or trans portation it may become necessary to adjust the table parallelism Table parallelism is adjusted by inserting shims between...

Page 56: ...ed roller and being pressed into the workpiece Figure 81 Planer internal component locations illustration is not to scale Chip Breaker Chip Deflector Chip Deflector Gap Setting 1 4 Tools Needed Qty He...

Page 57: ...a rod suspended across the head casting and in front of the infeed roller as shown in Figure 84 This design allows the workpiece to easily enter the planer but reduces the risk of kickback by digging...

Page 58: ...t at the time of printing but may not match your machine If you find this to be the case use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters s...

Page 59: ...am GND ON OFF Button Viewed from Behind 6 15 Plug Ground Hot Hot 220VAC KEDU HY 56 MOTOR 300MFD 125VAC Start Capacitor G Circuit Breaker 4 80MFD 250VAC Run Capacitor 500MFD 250VAC Start Capacitor GND...

Page 60: ...9 10 Cabinet SECTION 9 PARTS Please Note We do our best to stock replacement parts whenever possible but we cannot guarantee that all parts shown here are available for purchase Call 800 523 4777 or...

Page 61: ...6 EXT RETAINING RING 12MM 9 3 P0809009 3 S CAPACITOR 500M 250V 2 X 4 27 P0809027 FLAT WASHER 12MM 9 4 P0809009 4 R CAPACITOR 80M 250V 2 X 4 28 P0809028 PEDAL 9 5 P0809009 5 MOTOR POWER CORD 14G 3W 36...

Page 62: ...130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179...

Page 63: ...809124 LOCK PIN M6 1 X 12 X 67 172 P0809172 CAP SCREW M8 1 25 X 95 125 P0809125 BLADE GUARD 173 P0809173 HEX NUT M6 1 126 P0809126 BLADE GUARD SHAFT 174 P0809174 SET SCREW M6 1 X 25 127 P0809127 SPRIN...

Page 64: ...77 278 279 280 282 283 284 285 287 288 289 290 291 294 295 296 298 299 300 301 302 305 306 307 309 310 311 312 313 314 315 316 317 318 319 320 321 322 323 324 325 326 327 328 329 292 297 202 202 202 2...

Page 65: ...X 4 X 15 RE 224 P08090224 FENDER WASHER 5MM 273 P08090273 GEAR B 23T 225 P08090225 UPPER PLANER FRAME 274 P08090274 GEAR A 58T 226 P08090226 DEPTH LIMITER 275 P08090275 GEAR SHAFT B 13T 227 P08090227...

Page 66: ...CKET 10T 307 P08090307 DEPTH OF CUT SCALE PLANER 325 P08090325 SLEEVE 308 P08090308 SET SCREW M8 1 25 X 6 326 P08090326 ROLLER BRACKET 309 P08090309 LEADSCREW COVER SHORT 327 P08090327 BEARING SLEEVE...

Page 67: ...2 401 1 401 3 REF PART DESCRIPTION REF PART DESCRIPTION 401 P0809401 KNIFE SETTING JIG ASSY JOINTER 403 P0809403 PUSH BLOCKS 401 1 P0809401 1 E CLIP 8MM 406 P0809406 WIRE DUST HOSE CLAMP 4 401 2 P0809...

Page 68: ...90507 MODEL NUMBER LABEL 502 P08090502 SHOCK HAZARD LABEL 508 P08090508 GRIZZLY LOGO PLATE 503 P08090503 CUTTERHEAD WARNING LABEL 509 P08090509 READ MANUAL LABEL 504 P08090504 FENCE WARNING LABEL 510...

Page 69: ...metalworker ____ 0 2 Years ____ 2 8 Years ____ 8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____ 0 2 ____ 3 5 ____ 6 9 ____10 7 Do you think your machine represents a good...

Page 70: ...LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________S...

Page 71: ...shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arisi...

Page 72: ......

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