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Grizzly G0636X, Owner'S Manual, Page: 1 / 68

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Grizzly G0636X Owner'S Manual Download Page 1

MODEL G0636X

17" ULTIMATE BANDSAW

OWNER'S MANUAL

(For models manufactured since 09/18)

COPYRIGHT © MAY, 2007 BY GRIZZLY INDUSTRIAL, INC., REVISED FEBRUARY, 2020 (MN)

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

 OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

 #BL9291  PRINTED IN TAIWAN

V6.02.20

Summary of Contents for G0636X

Page 1: ...manufactured since 09 18 COPYRIGHT MAY 2007 BY GRIZZLY INDUSTRIAL INC REVISED FEBRUARY 2020 MN WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF...

Page 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Page 3: ...ligning Fence 29 Calibrating Miter Gauge 29 Calibrating Pointer 30 SECTION 4 OPERATIONS 31 Operation Overview 31 Workpiece Inspection 32 Foot Brake 33 Table Tilt 33 Guide Post 34 Fine Tune Tracking 34...

Page 4: ...our policy of continuous improvement also means that sometimes the machine you receive is slightly different than shown in the manual If you find this to be the case and the difference between the man...

Page 5: ...equirement 230V Single Phase 60 Hz Full Load Current Rating 22A Minimum Circuit Size 30A Connection Type Cord Plug Power Cord Included No Recommended Power Cord S Type 3 Wire 10 AWG 300 VAC for 220V P...

Page 6: ...r Pre Formed Steel Paint Type Finish Powder Coated Other Related Information Wheel Diameter 17 in Wheel Width 1 3 4 in Number of Dust Ports 2 Dust Port Size 4 in Compatible Mobile Base D2058A Other Sp...

Page 7: ...ce e Hold workpiece firmly against table A Eye Bolt B Hinged Wheel Cover C Blade Tracking Window D Guide Post Handwheel E Cutting Height Scale F Guide Post G Ball Bearing Blade Guides H Miter Gauge I...

Page 8: ...heel Tensions blade in gradual increments F Blade Tracking Window Allows for easy monitoring of blade tracking refer to Page 19 G Fence Rail and Miter Gauge Allows for controlled cutting at various an...

Page 9: ...d proof DANGEROUS ENVIRONMENTS Do not use machinery in areas that are wet cluttered or have poor lighting Operating machinery in these areas greatly increases the risk of accidents and injury MENTAL A...

Page 10: ...moving parts or flying debris Make sure they are properly installed undamaged and working correctly BEFORE operating machine FORCING MACHINERY Do not force machine It will do the job safer and better...

Page 11: ...ss of control If necessary use a jig or other work holding device WORKPIECE MATERIAL This machine is intended for cutting natural and man made wood products and laminate covered wood products This mac...

Page 12: ...ire may result especially if connected to an undersized circuit To reduce the risk of these hazards avoid over loading the machine during operation and make sure it is connected to a power supply circ...

Page 13: ...a live current carrying terminal Check with a qualified electrician or service per sonnel if you do not understand these grounding requirements or if you are in doubt about whether the tool is proper...

Page 14: ...ne Description Qty Safety Glasses 1 Cleaner Degreaser As Needed Disposable Shop Rags As Needed Forklift 1000 lb Capacity 1 Chain or Strap w Hook 1000 lb Capacity 1 Machinist s Square 1 Straightedge 3...

Page 15: ...Model G0636X Mfd Since 09 18 13 5mm Hardware Recognition Chart...

Page 16: ...st care fully check around inside the machine and packaging materials Often these items get lost in packaging materials while unpack ing or they are pre installed at the factory Crate Contents Figure...

Page 17: ...r the following Disposable rags Cleaner degreaser WD 40 works well Safety glasses disposable gloves Plastic paint scraper optional Basic steps for removing rust preventative 1 Put on safety glasses 2...

Page 18: ...nvironment The physical environment where the machine is operated is important for safe operation and lon gevity of machine components For best results operate this machine in a dry environment that i...

Page 19: ...to move bandsaw on the pallet to its final location 2 Carefully place forklift forks under head and install a 1x4 shim between the head and the left fork and a 2x4 shim between the head and right for...

Page 20: ...ag bolts Figure 9 and anchor studs are two popular methods for anchor ing an object to a concrete floor We suggest you research the many options and methods for mounting your machine and choose the be...

Page 21: ...nsion handwheel until blade tension matches the mark on the blade tension scale for appropriate blade thickness see Figure 12 Blade Centered on Peak of Crown Blade Centered on Wheel CENTER TRACKING Wh...

Page 22: ...l injury or death can occur if bandsaw starts during table adjust ments Disconnect power from bandsaw before per forming table adjustments The positive stop allows the table to be quickly and accurate...

Page 23: ...ulate these variables is beyond the scope of this manual Consult an expert or pur chase a good dust collection how to book 5 Adjust positive stop bolt so it just touches table and secure it by tighten...

Page 24: ...shown in Figure 19 4 Push fence handle down to lock fence assem bly in place see Figure 19 To install fence 1 Install resaw fence lock handle 8mm fender washer and moving plate onto standard fence see...

Page 25: ...y by turn ing switch disabling key Figure 20 to 1 and turning machine ON When operating correctly machine runs smoothly with little or no vibration or rub bing noises Investigate and correct strange o...

Page 26: ...e will NOT work if guide blocks have any contact with blade 3 Move quick tension lever to tightened posi tion and turn blade tension handwheel until blade tension matches mark on blade tension scale f...

Page 27: ...oth bearing rotation adjustment bolts to lock blade guide bearings in position Figure 23 Upper blade guide controls front view Support Bearing Adjustment Shaft Bolt Bearing Rotation Adjustment Bolt 3...

Page 28: ...t bearings is an important part of making accurate cuts and also keeps the blade teeth from coming in contact with the guide bearings while cutting To adjust upper support bearing 1 Make sure blade is...

Page 29: ...a quick gauge fold a crisp dollar bill in half twice four thicknesses of a dollar bill is approximately 0 016 and place it between the support bearing and the blade as shown in Figure 29 Figure 29 Exa...

Page 30: ...ightedge should lightly touch front and back of blade Note Make sure straightedge does not go across a tooth Figure 32 Example of measuring for miter slot to be parallel with blade 5 Use a fine ruler...

Page 31: ...see Page 28 3 Mount fence next to miter slot then loosen knobs and cap screw that secure fence rail to table 4 Adjust fence face parallel with edge of miter slot as shown in Figure 33 The miter gauge...

Page 32: ...ointer adjustment screw see Figure 36 and set pointer in line with 0 and mea surement scale on table Figure 36 Location of fence pointer adjustment screw To calibrate pointer 1 If fence is mounted on...

Page 33: ...narrow workpieces 9 Stops bandsaw and removes workpiece when blade is completely stopped NOTICE If you have never used this type of machine or equipment before WE STRONGLY REC OMMEND that you read bo...

Page 34: ...ial Type This machine is intended for cutting natural and man made wood prod ucts laminate covered wood products and some plastics Cutting drywall or cementious backer board creates extremely fine dus...

Page 35: ...To tilt table 1 DISCONNECT MACHINE FROM POWER 2 Loosen table tilt lock lever shown in Figure 38 3 To tilt table to the right turn table tilt handwheel clockwise see Figure 38 Table Tilt 4 To tilt tabl...

Page 36: ...blade tracking sup port bearings and blade guides are adjusted correctly 2 Loosen guide post lock knob shown in Figure 39 3 Turn guide post handwheel to raise or lower guide post until upper blade gui...

Page 37: ...wide face of the board draw a straight line parallel to long edge 2 Slide bandsaw fence out of the way and cut halfway through board on line by pushing it into blade Turn bandsaw OFF and wait for bla...

Page 38: ...rain of the wood stock For plywood and other processed wood ripping simply means cutting down the length of the workpiece For ripping a wider blade is better In most ripping applications a standard ra...

Page 39: ...ure 44 NOTICE The scale on the front rail will NOT be accu rate when using the resaw fence Figure 44 Example of resawing lumber Cutting Curves When cutting curves simultaneously feed and turn the stoc...

Page 40: ...blade kerf on waste side of line as shown in Figure 45 Figure 45 Typical stacked cut Selecting the right blade requires a knowledge of the various blade characteristics to match the blade with the pa...

Page 41: ...ain You can obtain longer use from a bandsaw blade if you give it fair treatment and always use the appropriate feed rate for your operation Be sure to select blades with the proper width style and pi...

Page 42: ...injury Toreduce the risk of being injured wear leather gloves when handling saw blades 3 Remove table insert and table pin Adjust upper and lower guide bearings as far away as possible from blade 4 Op...

Page 43: ...1 2 4 HOOK H4822 1 2 6 HOOK H4823 3 4 3 HOOK H4824 1 6 HOOK H4825 1 2 HOOK 162 Timber Wolf Replacement Blades for the Model G0636X MODEL WIDTH TPI H9567 1 2 3 POS CLAW H9568 1 2 4 POS CLAW H9569 1 2...

Page 44: ...ry illnesses If you work around dust everyday a half mask respirator can be a lifesaver Also compatible with safety glasses order online at www grizzly com or call 1 800 523 4777 G0862 3 HP Portable C...

Page 45: ...s and sawdust and wipe off the remaining dust with a dry cloth If any resin has built up use a resin dissolving cleaner to remove it Protect the unpainted cast iron table by wiping it clean after ever...

Page 46: ...DISCONNECT MACHINE FROM POWER 2 Lower blade guide until it reaches table 3 Wipe off existing grease and sawdust buildup on rack see Figure 54 Figure 54 Rack lubrication location 4 Apply a thin coat of...

Page 47: ...hen wipe off any excess grease 4 Apply a thin coat of light all purpose grease to rack Figure 56 Table tilt rack and pinion assembly 1 DISCONNECT MACHINE FROM POWER 2 Move table up until it reaches it...

Page 48: ...ons and repair replace as necessary 9 Test replace if faulty 10 Repair replace 11 Close wheel covers 12 Repair replace limit switch or stop pressing foot brake Machine stalls or is underpowered 1 Moto...

Page 49: ...ips on Page 32 2 Fix tracking and tension see Page 19 and 24 Sawdust buildup inside cabinet 1 Clogged dust port 2 Low CFM airflow from dust collection system 1 Clean out dust port 2 Three options Chec...

Page 50: ...V belts Note amount of deflection see Figure 58 If deflection is more than 3 4 tension V belts Bandsaw Wheel Deflection Motor Wheel Figure 58 V belt deflection To tension V belt 1 DISCONNECT MACHINE...

Page 51: ...the lever is used Tools Needed Qty Wrench 13mm 1 To adjust tension lever 1 DISCONNECT MACHINE FROM POWER 2 Loosen adjustment screw 5 10 turns 3 Move tension lever to tightened position and tension bla...

Page 52: ...m 1 Tape Measure 1 Coplanarity Gauge see Figure 63 1 Wheel alignment is one of the most critical factors for optimal performance from your bandsaw Heat vibration wandering blade wear tire wear and ove...

Page 53: ...cking Knob Adjustment Hub Wheels Figure 64 Checking for coplanarity 7 Adjust tracking knob to get both wheels paral lel If wheels won t go parallel to each other then move lower wheel at adjustment hu...

Page 54: ...es 28 29 Coplanar Parallel Not Coplanar Not Parallel Not Coplanar Adjust Tracking Knob Coplanarity Gauge Contacts Top And Bottom of Both Wheels Coplanarity Gauge Shim Upper Wheel Out Adjust Lower Hub...

Page 55: ...f blade as illustrated in Figure 67 5 Loosen guide post lock knob lower guide post to within 1 of table top then tighten knob 6 Place a machinist s square on table next to right hand side of guide pos...

Page 56: ...im between bottom of bracket and frame Shim A This will tilt bottom of guide post toward blade If guide post blade distance is less at bot tom than at top place a shim between top of bracket and frame...

Page 57: ...t at the time of printing but may not match your machine If you find this to be the case use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters s...

Page 58: ...RICAL SAFETY ON PAGE 55 Electrical Components Figure 75 Motor junction box wiring Figure 73 Control panel wiring Figure 74 Wheel cover limit switch left and foot brake switch right Figure 72 Power sup...

Page 59: ...18 22 26 RESET 13 SDE 14 Ground Ground Ground 230V MOTOR Ground Hot Hot L6 30 PLUG as recommended 230 VAC LIMIT SWITCH NC FOOT BRAKE 2 SDE MA 30 POWER SUPPLY JUNCTION BLOCK 3 U W T 2 E E 1 3 R U W G...

Page 60: ...53 54 51 52 43 48 50 49 56 57 59 13 60 55 65V3 64 62 63 19 61 71 191 69 68 67 73 72 75 19 58 18 76 77 78 69 71 274 276 275 191 13 37 61 74V2 79 36 81 82 80 83 77 81 84 263 85 86 87 110 88 89 90 91 92...

Page 61: ...SCREW M6 1 X 10 25 P0636X025 COMPRESSION SPRING 79 P0636X079 BUSHING 26 P0636X026 BUSHING 80 P0636X080 BRAKE LEVER 27 P0636X027 PRESS BLOCK 81 P0636X081 CAP SCREW M6 1 X 16 28 P0636X028 THRUST BEARING...

Page 62: ...N RELIEF M20 191 P0636X191 CAP SCREW M6 1 X 25 108 P0636X108 PLATE 255 P0636X255 EYE BOLT M10 1 5 X 15 109 P0636X109 SWITCH CORD 18G 2W 263 P0636X263 NYLON SET SCREW M7 X 10 110 P0636X110 FLAT WASHER...

Page 63: ...160 10 160 7 160 8 160 13 254 253 251 252 200 201 199 197 198 196 194 204 203 202 205 206 210 209 208 207 193 192V2 214 191 195 212 211 213 218 206 129 122 128 126 125 124V2 123 130 163 161 162 131 13...

Page 64: ...4 7 146 P0636X146 BLADE GUARD 188 P0636X188 PHLP HD SCR M4 7 X 10 147 P0636X147 CAP SCREW M10 1 5 X 35 189 P0636X189 CAP SCREW M6 1 X 16 148 P0636X148 HEX BOLT M8 1 25 X 20 191 P0636X191 CAP SCREW M6...

Page 65: ...P0636X231 CAP SCREW M8 1 25 X 55 252 P0636X252 WRENCH 17 X 19 232 P0636X232 FLAT WASHER 8MM 253 P0636X253 HEX WRENCH 5MM 233V2 P0636X233V2 SLIDING PLATE V2 11 11 254 P0636X254 HEX WRENCH 6MM 234 P063...

Page 66: ...GRIZZLY GREEN 318 P0636X318 PATENT LABEL 306 P0636X306 TOUCH UP PAINT GREY PUTTY 319 P0636X319 LOCK LEVER LABEL 307 P0636X307 DONT OPEN LABEL 320 P0636X320 GRIZZLY COM LABEL 309 P0636X309 UNPLUG BANDS...

Page 67: ...tingent special or consequential damages arising from the use of our products The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better...

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