GREENLINE E6CCXLX Operation Manual Download Page 11

Greenlee / A Textron Company

4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

11

E6CCXLX Battery-powered Tool

Operation—Punching

 (cont’d)

Setup and Punching Procedure

  1.  Open the tool head.
  2.  Remove any accessories from the tool head.
  3.  Install the punch driver so that the drive piston is 

toward the yoke, as shown.

  4.  Close the tool head.
  5.  Select the punch, die, and draw stud to make the 

appropriate size hole. Refer to the illustrations on 

the following pages.

  6.  Determine and mark the exact location for the hole. 

Use a Greenlee Kwik Stepper

®

 drill bit to drill a hole 

that is slightly larger than the draw stud. This is the 

pilot hole.

  7.  Push the retract button and hold the button until the 

ram is completely retracted.

  8.  Thread the 3/4" draw stud or 3/4" adapter com-

pletely into the punch driver. Refer to the illustra-

tions on the following pages.

Note:  For a punch and die with a 3/8" center hole, 

thread the 3/8" draw stud into the end of the 3/4" 

adapter.

  9.  Install a spacer, if necessary. Refer to the illustra-

tions on the following pages.

10.  Slide the die over the draw stud with the open end 

of the die facing away from the punch driver.

11.  Insert the draw stud through the pilot hole.
12.  Thread the punch onto the draw stud with the 

cutting surfaces of the punch facing the material. 

Tighten the punch by hand until the spacer, die, 

material, and punch contact each other.

Note:  All of the punch threads must be engaged by 

the draw stud threads. If any of the punch threads 

are not engaged, disassemble the setup, remove the 

spacer, and reassemble the setup.

13.  Pull the trigger.

Note:  A “popping” sound indicates that the tool has 

reached relief pressure. This may indicate that the 

attempted operation is beyond the capacity of the 

tool.

14.  Release the trigger when the punch completes the 

hole. The ram returns automatically.

15.  Unscrew the punch. Remove slugs from the die. 

Remove the spacer and unscrew the draw stud.

Summary of Contents for E6CCXLX

Page 1: ...reenlee Textron Inc 3 17 Serial Number Read and understand all of the instructions and safety information in this manual before operating or servicing this tool Register this product at www greenlee c...

Page 2: ...e information for avoiding hazards and unsafe practices related to the use of this tool Observe all of the safety information provided Note For body worn operation this device has been tested and meet...

Page 3: ...observe this warning could result in severe injury or death Wear eye protection when operating or servicing this tool Failure to wear eye protection could result in serious eye injury from flying deb...

Page 4: ...components are soaked Use this tool for the manufacturer s intended purpose only Failure to observe these precautions may result in injury or property damage Do not allow anything to contact the batt...

Page 5: ...ger 3 4 1 11 10 5 8 7 6 9 2 Specifications Tool Length 15 3 388 mm Width 3 00 76 mm Height with battery 12 9 328 mm Weight 10 2 lb 4 6 kg Crimping Force 6 7 tons 60 kN Hydraulic Oil 52057878 biodegrad...

Page 6: ...or wet environ ments however air drying is recommended before use if the tool becomes soaked Damage may result when the tool is operated prior to thorough drying when electrical components are soaked...

Page 7: ...rectly so that they will complete the crimping operation 6 Close the tool head Accessory Table Dies Adapter Set Greenlee K22 KA22 KC22 type UA22 Greenlee W type UAW Kearney OD UAK Thomas Betts 6TON UA...

Page 8: ...es not automatically retract the crimp is incomplete It is normal for the battery load display to light at both the beginning and near the end of the crimping cycle 5 Release the trigger until the ram...

Page 9: ...e W type tabs lock them in place with the W type detents Important W type dies must be locked into place or the die detents will be damaged 5 Visually check the blades to ensure that they are aligned...

Page 10: ...terial This will bend or break the draw stud and could throw parts with great force Failure to observe this warning could result in severe injury or death A component failure could throw broken parts...

Page 11: ...For a punch and die with a 3 8 center hole thread the 3 8 draw stud into the end of the 3 4 adapter 9 Install a spacer if necessary Refer to the illustra tions on the following pages 10 Slide the die...

Page 12: ...Round Punches Metric 28 3 mm to 61 5 mm Conduit Size 3 4 to 2 Actual Size 1 115 to 2 416 3 4 Draw Stud Die 7 8 22 2 mm Pilot Hole Punch Punch 03248 Spacer 30043 3 8 Draw Stud Die 1 2 12 7 mm Pilot Hol...

Page 13: ...ctangular Square and Rectangular Punches Metric 25 4 mm square Inches 1 square Metric 19 1 mm x 29 0 mm to 31 8 mm x 35 1 mm rectangular Inches 0 750 x 1 140 to 1 250 x 1 380 rectangular 03248 Spacer...

Page 14: ...Inches 1 312 x 2 625 to 1 378 x 2 559 rectangular D Double D and Key Punches Electronic Connector Panel Punches Die Pilot Hole Punch 60235 3 4 Counter Nut End with Long Threads 60118 3 4 Draw Stud UA...

Page 15: ...5 Adapter for W type dies D3 UC26 50067141 Cutter blades for copper and aluminum 26 mm 1 max UC40 50070363 Cutter blades for copper and aluminum 40 mm 1 1 2 max UCACSR 50070371 Cutter blades for ACSR...

Page 16: ...UL and UL classified for use with the following connector brands Connector Type Barrel Type Anderson Blackburn Burndy ILSCO Panduit T B Penn Union No of Crimps Dual rated Aluminum Splice VACS ASP YS A...

Page 17: ...y empty tool won t run 10 Real time clock battery low 11 Tool deactivated 12 Service necessary 13 Real time clock not found 14 Bluetooth unit not found 15 16 Pressure sensor not found 17 Burst pressur...

Page 18: ...e adjustments must be done by an authorized service center Daily Before use 1 Inspect the tool for wear or damage such as cracks gouges or chips 2 Inspect the tool for damage or leaks 3 Inspect the ro...

Page 19: ...0786 for warranty service or repair Motor is inoperative Low or uncharged battery Try known charged battery Inoperative battery may be discharged or may have reached life expectancy Broken switch com...

Page 20: ...8 USA 815 397 7070 An ISO 9001 Company Greenlee Textron Inc is a subsidiary of Textron Inc USA Tel 800 435 0786 Fax 800 451 2632 Canada Tel 800 435 0786 Fax 800 524 2853 International Tel 1 815 397 70...

Reviews: