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Remote Cable Cutter

52087760 REV 1 

12

© 2021 Greenlee Tools, Inc.

Training & Qualifications

This product is designed for use by professionals 

trained for working on and around high voltage electrical 

equipment. If you are not trained in the work methods 

required for safe operation, do not use this product.
It is recommended at least a second trained and 

qualified person is present at appropriate distance to 

respond if needed. 
Follow all training and proper jobsite safety precautions 

outlined by your industry, government and employer.  

Make certain all other safety considerations have been 

identified, implemented and are in place prior to using 

this equipment. 

•  Before use, inspect your electrical tool and 

correct any problems to reduce the risk of 

serious injury from electric shock, crushing 

injures, equipment failure and other causes, and 

to prevent tool damage.

•  If during inspection damage to tool is observed 

or suspected or if hydraulic oil has leaked from 

the tool, do not use the tool.

 Tool safety could be 

compromised. Return tool immediately to Greenlee 

Factory Service Center for service or replacement.

Pre-Operation Inspection

Remove battery from tool.
Clean any oil, grease or dirt from the tool body   and 

head, including handles and controls. A clean tool aids 

inspection and helps prevent the tool from slipping from 

your grip.
Always inspect the tool and remote before each use for 

issues:

•  Look for wear or damage, such as cracks, gouges, 

or chips to housing.

•  Look for leaking hydraulic oil.
•  Inspect the rotation of the head assembly. Fully 

retract the ram. The head should be free to rotate 

350°.

•  Check the blades for any chips or significant wear. 

Replace blades that are dull or chipped before 

operating for a clean cut.

•  Be sure the tool is clean, dry and free of 

contaminants.

If any issues are found, do not use the tool until 

corrected.

1.  Always ground the tool before cutting cable that 

could be energized. This reduces the risk of 

electrical shock and arc flash.

2.  Always wear appropriate PPE to reduce the risk of 

injury.

3.  Confirm work area safety (Inspect the jobsite 

in accordance with OSHA and Employer work 

specification requirements and see General Power 

Tool Safety Warnings). Operate in a clear, level, 

stable and dry location.

4.  Confirm the circuit is de-energized. To the extent a 

live circuit can be de-energized, always de-energize 

the circuit before beginning work. Follow all 

workplace procedures for control of hazardous 

energy to prevent unintended energization while 

working. Always handle the line as though it is 

energized, even if it has been de-energized. Cutting 

live cables can result in arc flash or electrocution 

and death.

5.  Inspect cable to confirm that the cable can be cut 

by this tool, cutting the wrong type of cable can 

damage the tool or cause personal injury. (See, tool 

Specifications).

6.  Make sure the work site is easily recognizable to 

outside observers to prevent people from coming 

into the area while the tool is being used. Barriers or 

cones around work site are some of the ways to do 

this.

7.  Make sure all equipment has been properly 

inspected.

8.  If working remotely, identify an appropriate area 

for operation within range of the remote and 

outside of the NFPA ARC Flash distance to prevent 

injury  from  possible  arc  flash  or  whipping  cables.                     
The Bluetooth signal can pass through most wall 

materials if the operator is located behind a barrier 

or around a corner while operating tool. (Figure 4) 

9.  Attach a grounding cable by screwing the bolt to 

one of the grounding points located on the cutting 

head and attaching the other end to ground. This 

will reduce the risk of electric shock and tool 

damage if the cable is energized.

• 

Set up the tool and work area according to 

these procedures to reduce the risk of injury 

from electric shock, arc flash and reduce the 

risk of tool damage.

Work Area & Tool Set-Up

Summary of Contents for ESG65LXR

Page 1: ...End Position Blade and Wireless Remote Read and understand all of the instructions and safety information in this manual before operating or servicing this tool KEEP THIS MANUAL ESG65LXR E114954 Reco...

Page 2: ...formation 6 Tool Description 7 Important Features 7 Specifications 7 Tool Indentification 8 Remote Identification 9 Decals Locations 10 OLED Screen 11 Bluetooth I Press App 11 Training Qualifications...

Page 3: ...injury or property damage This symbol means always wear safety glasses with side shields or goggles when handling or using this equipment to reduce the risk of eye injury Always wear gloves when usin...

Page 4: ...t use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury Use personal prot...

Page 5: ...E AND CARE Recharge only with the charger specified by the manufacturer A charger that is suitable for one type of BATTERY pack may create a risk of fire when used with another BATTERY pack Use power...

Page 6: ...e conductor being cut to reduce the risk of severe injury Do not cut cable under tension Cable can whip and strike when cut and result in severe injury or death Large forces are generated during use t...

Page 7: ...e when the remote trigger is released A retract button controlling a Mag Lock Release Solenoid to retract the blade at any time in remote mode The tool incorporates an automatic retraction that return...

Page 8: ...e 3 Blades 4 Lifting Tie Offs 5 Housing 6 Tool Indicator LED red 7 Retract Button 8 Working Tool LED white 9 OLED Screen 10 Battery 11 Trigger 12 Trigger Lockout 13 Blade Position Sensor 14 Ground Poi...

Page 9: ...Tool blade is moving Green and blue lights both blink Battery power is low Green and blue lights are both solid A sound is heard from remote Cut is complete and blade has retracted Tool Indicator LED...

Page 10: ...Germany B D GREENLEE Greenlee Tools Inc 4455 Boeing Drive Rockford IL 61109 2988 USA A ESG105LXR BATTERY CABLE CUTTER Capacity 4 1 8 105 mm dia Cut only copper and aluminum conductors including lead a...

Page 11: ...inserting the battery and clicking the trigger In the handheld profile cycle through the various displays using the left and right buttons on either side of the screen see Figure 1 The screens will n...

Page 12: ...ol until corrected 1 Always ground the tool before cutting cable that could be energized This reduces the risk of electrical shock and arc flash 2 Always wear appropriate PPE to reduce the risk of inj...

Page 13: ...of a full cutting cycle the blade will automatically retract to the start position 3 Open head by pulling the Pull Pin out 4 Position the tool so the cable is in the open cutting head 5 Close Cutting...

Page 14: ...the cable is in the open cutting head Figure 1 10 Close Cutting Head and fully insert Pull Pin Partial Pin insertion can cause a bad cut 11 Set up the tool at a 90 degree angle to cable Figure 3 to e...

Page 15: ...te of Third Factory Service Date of Fourth Factory Service Date of Fifth Factory Service Date of Sixth Factory Service Date of Seventh Factory Service Date of Eighth Factory Service Date of Ninth Fact...

Page 16: ...e battery from tool 3 Check the tool see Pre Operation Inspection 4 Reinstall the battery and check the tool over again Consult the tables below for solutions to troubleshoot possible issues the tool...

Page 17: ...o correct the interference at his own expense This device complies with the RF exposure SAR test exclusion requirements for portable devices if a minimum separation distance is kept However the device...

Page 18: ...Remote Cable Cutter 52087760 REV 1 18 2021 Greenlee Tools Inc...

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