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Remote Cable Cutter

13

52087760 REV 1

© 2021 Greenlee Tools, Inc.

Cutting Profile Selection

Remote Cable Cutter with End-Position Blade and 

Wireless Remote is designed to allow cutting in two 

profiles, handheld and remote. Remote operation allows 

the operator to be physically separated from the cutting 

tool when making a cut. This is useful when the line 

being cut is believed to be de-energized but cannot be 

fully confirmed. Always handle the line as though it is 

energized, even if it has been de-energized.
1.  If necessary, remove trigger lockout from trigger.
2.  Insert battery and click trigger to turn tool on.
3.  Support tool with both hands to look at the OLED 

screen on the tool. Press the buttons to the sides of 

the screen to scroll to Current User Screen.

4.  Press and hold both buttons to view User Select 

Screen. Cycle through screens using the right 

button to scroll to the desired profile; Double-Click 

or Remote.

5.  Click trigger to activate selected profile. Note: The 

Remote profile requires additional steps before tool 

is ready to use, see Remote Profile.

Handheld Profile

Before use, confirm lines to be cut are de-engergized 
1.  Stay clear of moving parts, test operation of the 

tool by double clicking and holding the trigger to 

see if the blade will advance. The blade will not 

advance when holding the trigger if it is in the 

Remote profile without input from the remote. The 

trigger activates a white LED light that will remain on 

during operation and for 10 seconds after trigger is 

released.

2.  If needed, press and hold the retract button to 

return the blade to start position. At the end of a full 

cutting cycle the blade will automatically retract to 

the start position.

3.  Open head by pulling the Pull Pin out.
4.  Position the tool so the cable is in the open cutting 

head.

5.  Close Cutting Head and fully insert Pull Pin. Partial 

Pin insertion can cause a bad cut.

6.  Hold tool steady with both hands and maintain a 

stable stance. Keep the tool at a 90-degree angle 

to the cable (Fig. 3). to ensure a straight cut. Do not 

twist work piece or tool during cutting operation, 

blade failure could result.

7.  Double click and hold trigger until the cut is 

complete. The cutting process can be interrupted at 

any time by releasing the trigger and the blade can 

be retracted with the retract button on the tool.

8.  Remove the battery before setting up for another 

cut or placing tool in storage

Note: Tool will automatically shut off when idle for 15 

min. This will be indicated by countdown on the LCD 

screen. Pressing the trigger or any buttons on the OLED 

screen will reset the countdown.

• 

Operate the tool according to these procedures 

to reduce the risk of injury from electric shock, 

arc flash and other causes and reduce the risk 

of tool damage.

• 

Always wear appropriate PPE to reduce the risk 

of injury.

• 

Do not use on energized electrical lines.

• 

During remote usage of this tool, remain outside 

of the arc flash boundary in accordance with 

NFPA 70E for the conductor being cut.

• 

Keep your fingers and hands away from the tool 

head during the operating cycle. 

Your fingers or 

hands can be crushed, fractured or amputated if 

they become caught in the tool head or between 

the tool head and other objects.

Tool Operation

Figure 1

Pull Pin

Trigger

Trigger 

Ring

Battery

LCD 

Screen

Retract 

Button

Before operation confirm all equipment has been 

properly inspected and the work area and tool are 

properly set-up. 

Summary of Contents for ESG65LXR

Page 1: ...End Position Blade and Wireless Remote Read and understand all of the instructions and safety information in this manual before operating or servicing this tool KEEP THIS MANUAL ESG65LXR E114954 Reco...

Page 2: ...formation 6 Tool Description 7 Important Features 7 Specifications 7 Tool Indentification 8 Remote Identification 9 Decals Locations 10 OLED Screen 11 Bluetooth I Press App 11 Training Qualifications...

Page 3: ...injury or property damage This symbol means always wear safety glasses with side shields or goggles when handling or using this equipment to reduce the risk of eye injury Always wear gloves when usin...

Page 4: ...t use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury Use personal prot...

Page 5: ...E AND CARE Recharge only with the charger specified by the manufacturer A charger that is suitable for one type of BATTERY pack may create a risk of fire when used with another BATTERY pack Use power...

Page 6: ...e conductor being cut to reduce the risk of severe injury Do not cut cable under tension Cable can whip and strike when cut and result in severe injury or death Large forces are generated during use t...

Page 7: ...e when the remote trigger is released A retract button controlling a Mag Lock Release Solenoid to retract the blade at any time in remote mode The tool incorporates an automatic retraction that return...

Page 8: ...e 3 Blades 4 Lifting Tie Offs 5 Housing 6 Tool Indicator LED red 7 Retract Button 8 Working Tool LED white 9 OLED Screen 10 Battery 11 Trigger 12 Trigger Lockout 13 Blade Position Sensor 14 Ground Poi...

Page 9: ...Tool blade is moving Green and blue lights both blink Battery power is low Green and blue lights are both solid A sound is heard from remote Cut is complete and blade has retracted Tool Indicator LED...

Page 10: ...Germany B D GREENLEE Greenlee Tools Inc 4455 Boeing Drive Rockford IL 61109 2988 USA A ESG105LXR BATTERY CABLE CUTTER Capacity 4 1 8 105 mm dia Cut only copper and aluminum conductors including lead a...

Page 11: ...inserting the battery and clicking the trigger In the handheld profile cycle through the various displays using the left and right buttons on either side of the screen see Figure 1 The screens will n...

Page 12: ...ol until corrected 1 Always ground the tool before cutting cable that could be energized This reduces the risk of electrical shock and arc flash 2 Always wear appropriate PPE to reduce the risk of inj...

Page 13: ...of a full cutting cycle the blade will automatically retract to the start position 3 Open head by pulling the Pull Pin out 4 Position the tool so the cable is in the open cutting head 5 Close Cutting...

Page 14: ...the cable is in the open cutting head Figure 1 10 Close Cutting Head and fully insert Pull Pin Partial Pin insertion can cause a bad cut 11 Set up the tool at a 90 degree angle to cable Figure 3 to e...

Page 15: ...te of Third Factory Service Date of Fourth Factory Service Date of Fifth Factory Service Date of Sixth Factory Service Date of Seventh Factory Service Date of Eighth Factory Service Date of Ninth Fact...

Page 16: ...e battery from tool 3 Check the tool see Pre Operation Inspection 4 Reinstall the battery and check the tool over again Consult the tables below for solutions to troubleshoot possible issues the tool...

Page 17: ...o correct the interference at his own expense This device complies with the RF exposure SAR test exclusion requirements for portable devices if a minimum separation distance is kept However the device...

Page 18: ...Remote Cable Cutter 52087760 REV 1 18 2021 Greenlee Tools Inc...

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