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Remote Cable Cutter

52087760 REV 1 

16

© 2021 Greenlee Tools, Inc.

Problem

Possible Cause

Probable Remedy

Tool is 

inoperative.

Contaminants in 

ram area of tool.

Clean tool.

Tool parts worn or 

damaged.

Send tool in for 

service.

Motor is 

inoperative.

Low or uncharged 

battery.

Try known charged 

battery. Inoperative 

battery may be 

discharged or may 

have reached life 

expectancy.

Broken switch 

components.

Send tool in for 

service.

Motor runs 

but tool will 

not complete  

a cycle.

Oil level low.

Send tool in for 

service.

Air in hydraulic 

system.

Pull trigger and hold 

retract button together 

for about 10 seconds, 

attempt cut again. If 

unsuccessful, send tool 

in for service.

Cold oil.

Pull trigger and hold 

retract button together 

for about 10 seconds 

to warm oil.

Tool loses oil. Damaged seal.

Send tool in for 

service.

Troubleshooting

Before You Begin
1.  Make sure that the battery is charged. Recheck the battery after several minutes to make sure the battery is 

holding its charge.

2.  Remove battery from tool.
3.  Check the tool, see Pre-Operation Inspection. 
4.  Reinstall the battery and check the tool over again.

Consult the tables below for solutions to troubleshoot possible issues the tool may face. To aid trobleshooting, The 

Tool Indicator LED Table (pg. 8) explains signals from the red LED on the tool that may occur.

Error 

Code

Meaning

Action

 1

Overcurrent fuse

Seek Service

 2

Overcurrent comparator

Seek Service

 3

Overheated circuit board

Cool Tool

 4

Overheated battery

Cool Battery

 5

Battery empty; operation 

stops

Charge Battery

 6

Faulty cut; complete cycle

Seek Service

 7

Faulty cut; incomplete cycle

Seek Service

 8

Low battery

Charge Battery

 9

Battery empty

Charge Battery

10

Real-time clock battery low

Seek Service

11

Tool deactivated

Seek Service

12

Service necessary

Seek Service

13

Real-time clock not found

1. Re-insert Battery

2. Seek Service

14

Bluetooth

®

 unit not found

1. Re-insert Battery

2. Seek Service

15

[Not Used]

16

Pressure sensor not found

Seek Service

17

Pressure exceeded

Seek Service

18

Battery temperature too low

Warm Battery

21

Remote control battery low

Replace Battery

Tool Operation Troubleshooting Table

Tool Error Code Table

Summary of Contents for ESG65LXR

Page 1: ...End Position Blade and Wireless Remote Read and understand all of the instructions and safety information in this manual before operating or servicing this tool KEEP THIS MANUAL ESG65LXR E114954 Reco...

Page 2: ...formation 6 Tool Description 7 Important Features 7 Specifications 7 Tool Indentification 8 Remote Identification 9 Decals Locations 10 OLED Screen 11 Bluetooth I Press App 11 Training Qualifications...

Page 3: ...injury or property damage This symbol means always wear safety glasses with side shields or goggles when handling or using this equipment to reduce the risk of eye injury Always wear gloves when usin...

Page 4: ...t use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury Use personal prot...

Page 5: ...E AND CARE Recharge only with the charger specified by the manufacturer A charger that is suitable for one type of BATTERY pack may create a risk of fire when used with another BATTERY pack Use power...

Page 6: ...e conductor being cut to reduce the risk of severe injury Do not cut cable under tension Cable can whip and strike when cut and result in severe injury or death Large forces are generated during use t...

Page 7: ...e when the remote trigger is released A retract button controlling a Mag Lock Release Solenoid to retract the blade at any time in remote mode The tool incorporates an automatic retraction that return...

Page 8: ...e 3 Blades 4 Lifting Tie Offs 5 Housing 6 Tool Indicator LED red 7 Retract Button 8 Working Tool LED white 9 OLED Screen 10 Battery 11 Trigger 12 Trigger Lockout 13 Blade Position Sensor 14 Ground Poi...

Page 9: ...Tool blade is moving Green and blue lights both blink Battery power is low Green and blue lights are both solid A sound is heard from remote Cut is complete and blade has retracted Tool Indicator LED...

Page 10: ...Germany B D GREENLEE Greenlee Tools Inc 4455 Boeing Drive Rockford IL 61109 2988 USA A ESG105LXR BATTERY CABLE CUTTER Capacity 4 1 8 105 mm dia Cut only copper and aluminum conductors including lead a...

Page 11: ...inserting the battery and clicking the trigger In the handheld profile cycle through the various displays using the left and right buttons on either side of the screen see Figure 1 The screens will n...

Page 12: ...ol until corrected 1 Always ground the tool before cutting cable that could be energized This reduces the risk of electrical shock and arc flash 2 Always wear appropriate PPE to reduce the risk of inj...

Page 13: ...of a full cutting cycle the blade will automatically retract to the start position 3 Open head by pulling the Pull Pin out 4 Position the tool so the cable is in the open cutting head 5 Close Cutting...

Page 14: ...the cable is in the open cutting head Figure 1 10 Close Cutting Head and fully insert Pull Pin Partial Pin insertion can cause a bad cut 11 Set up the tool at a 90 degree angle to cable Figure 3 to e...

Page 15: ...te of Third Factory Service Date of Fourth Factory Service Date of Fifth Factory Service Date of Sixth Factory Service Date of Seventh Factory Service Date of Eighth Factory Service Date of Ninth Fact...

Page 16: ...e battery from tool 3 Check the tool see Pre Operation Inspection 4 Reinstall the battery and check the tool over again Consult the tables below for solutions to troubleshoot possible issues the tool...

Page 17: ...o correct the interference at his own expense This device complies with the RF exposure SAR test exclusion requirements for portable devices if a minimum separation distance is kept However the device...

Page 18: ...Remote Cable Cutter 52087760 REV 1 18 2021 Greenlee Tools Inc...

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