Green Machines 525 Hi-Speed Operator'S Manual Download Page 1

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525 Hi- Speed

*YM137*

YM044

Rev. 9 (2-2006)

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Operators Manual

Summary of Contents for 525 Hi-Speed

Page 1: ...525 Hi Speed YM137 YM044 Rev 9 2 2006 To view print or download the latest manual visit www tennantco com manuals www greenmachines com English EN Operators Manual...

Page 2: ...e machine is maintained with manufacturer supplied or equivalent parts PROTECT THE ENVIRONMENT Please dispose of packaging materials old machine components and fluids in an environmentally safe way ac...

Page 3: ...Service Schedule Warranty Card Kubota Engine Manual The above items are provided as part of a support package for the machine and everyone who is involved in Operating Supervising and managing the mac...

Page 4: ...Issue 9 iii February 2006 GREEN MACHINES OPERATORS MANUAL FOR The 525 Hi Speed Green Machine Issue 9 February 2006...

Page 5: ...Issue 9 iv February 2006 NOTE Throughout this manual left and right hand sides apply when sitting in the cab looking forward Right hand side Left hand side...

Page 6: ...12 2 3 5 Gauges and beacons 13 2 3 6 Forward Neutral Reverse 13 2 3 7 Starting stopping the engine 14 2 3 8 Going up pavement kerbs 15 2 4 Using the Sweep mode 16 2 4 1 Switching to Sweep mode 16 2 4...

Page 7: ...ON 5 THE WASH DOWN 47 SECTION 6 FAULT FINDING 49 SECTION 7 GENERAL SPECIFICATIONS 51 7 1 Machine 51 7 2 Engine 51 7 3 Fuel diesel 51 7 4 Speed 51 7 5 Noise 52 7 6 Suction system 52 7 7 Dust suppressio...

Page 8: ...sweeping 9 Use water sprays under dry conditions 10 Ensure that the machine receives the correct maintenance in accordance with the manufacturer s recommendations 1 2 Never top ten 1 Try and clear a b...

Page 9: ...devices Check brush wear replace as required Check nozzle height and side skids Check tyre pressure and condition Check all safety devices Check all machine functions prior to leaving depot Check all...

Page 10: ...ar of the hopper Screens in the top of the hopper which prevent light material such as dry leaves and paper from escaping The final cyclone spinners located in the top of the hopper which separate out...

Page 11: ...ion nozzle Flashing beacon knock down Side panel Cab Hopper Side access door Fan casing Lights Impeller drive motor Swing out water tank catch Dust suppression water tank Debris skirt Hopper lid Work...

Page 12: ...e where the airflow will pick it up To do so the brushes need to be tilted so as to touch the ground as shown on the following picture a Remove the plastic brush cover b Loosen the top nut shown on th...

Page 13: ...rn the left hand brush anticlockwise c Tighten the flange screws 1 8 Setting the nozzle height Setting up The two chilled iron skids a should be set with their lower wear surfaces level with the horse...

Page 14: ...e of the shift The most common problem experienced by machine operators is that the machine does not pick up and leaves a trail Usually this means either the machine has not been set correctly or ther...

Page 15: ...he upper lever at the right hand side of the seat To adjust the tilt thigh support adjustment use the lower lever at the right hand side of the seat b Adjust the height of the steering wheel using thi...

Page 16: ...ch column on your right hand side Here is an overview of the functions it provides Work Light Hazard Light Heater Fan Master Light Transit Sweep Brush Lift see 2 3 1 Windscreen Defrost Beacon Beeper W...

Page 17: ...er forwards or backwards controls the indicators Pushing the lever down controls the main beam The lights will turn on only if the appropriate column switch is on Pushing the lever up flashes the main...

Page 18: ...rush lift mode see 3 below 2 Sweep mode work 1 only enables a low speed drive up to 15 km h 9 mph The front wheels are tracked in to enable sweeping access to narrow alleyways The brushes and suction...

Page 19: ...omatically controlled by the MDM electronic control system a TRACKING OUT Changing from WORK to TRANSIT Reduce machine speed to 5 kph 3 1 mph walking speed and select Transit When Transit is selected...

Page 20: ...itch on the front of the control arm enables you to choose from Forward Neutral and Reverse mode Raise the safety ring while moving the joystick from Neutral mode Remember always to engage Neutral and...

Page 21: ...he speed control pedal and the vehicle will start moving Always try to release the speed control pedal slowly so as to get a smooth braking action Releasing the speed control pedal too fast will cause...

Page 22: ...own a pavement kerb with the brushes and nozzle down always use Brush Lift mode Never drive up and down pavement kerbs at too high a speed or too oblique an angle Angle is too acute less than 30 degre...

Page 23: ...rational whenever the water pump is on The jet can be removed for cleaning by pulling the jet assembly out of its socket Wet weather sweeping When sweeping in the rain or sweeping in an area where the...

Page 24: ...mp filter pipes and tanks Swing out the rear water tank to access the drain Filling the Water Tank s Ensure water tank is in the stowed position Undo the cap on the top of the rear water tank and inse...

Page 25: ...cking ring Use the following drawings to check the brush height 2 4 4 Moving the brushes sideways There are two small joysticks on the control arm Each of them controls one brush You may use this feat...

Page 26: ...display a countdown bar graph If the speed is not reduced to under 2500 rpm within 5 minutes the MMU will shut off the fan and a buzzer will sound To reset the MMU fan speed limiting system the machin...

Page 27: ...s In order to empty the hopper a Before you tilt the hopper always unlock both over centre catches shown on the picture Simply pull to unlock the catch ensure the catch is fully open before attempting...

Page 28: ...see Section 9 In order to access the engine or the fan casing When tilting the hopper to access the engine area do not unlock the two over centre catches Always make sure the hopper safety stay is in...

Page 29: ...is possible that the hose may become blocked To clear a blocked hose a Switch to Sweep mode b Remove the whoosh hose from its stowage c Slowly and carefully squeeze the hose along its full length unt...

Page 30: ...LCD display 6 Band 7 Manual tuning control TUNING 8 LO DX button LO 9 Stereo Mono ST 10 Mode 11 DSP 12 Manual AF mode 13 TA mode 14 Display mode 15 Panel release button 16 Track skip search 17 Play Pa...

Page 31: ...proprietary name IQAN 2 7 1 Brain display Here is a view of the MDM located top right of the windshield With the machine on and running the Display will show the operational window corresponding to th...

Page 32: ...imum and a maximum of 3 10 minute periods per hour When boost speed above 2600 is selected a countdown bar graph will appear on the MMU display If the engine speed is not reduced below 2600 within 10...

Page 33: ...ve tripped and be showing a red ring normal is green The air filter element will then require changing and the AFM resetting Service personnel task If the AFM is showing green then the fault will be h...

Page 34: ...the left hand side The XT2 is located inside the back panel of the cab on the left hand side It has two LED s The green LED indicates that the power is on The other LED indicates the XT2 status o Yel...

Page 35: ...ight is 1980mm 78 in You will notice when the beacon folds as it will flash through the cab rear window You may turn the beacon and beeper on off using the appropriate switch on the right hand side co...

Page 36: ...machine gauges and beacons Never work under the hopper without the safety stay being on remember to remove the safety stay before lowering the hopper Always carry out a full operator check at the beg...

Page 37: ...protects First fuse box 25A 15A 4A 10A 15A 15A 15A 15A 1 Machine Management Unit Wipers Indicators Screenwash Brake Lights Iqan MDM Fuel Solenoid Hazards Ignition Feed Radio Reverse Camera Instrument...

Page 38: ...ilt the hopper Apply the hopper safety stay Switch off the engine Under no circumstances should anyone work under the hopper without the hopper safety stay being in place b Remove the left hand side p...

Page 39: ...EA 2 d Open the left hand side access door Top up hydraulic oil as required e Replace the left hand side panel f Check brake fluid reservoir level in front of the steering wheel Note by that time the...

Page 40: ...door k Check the filter minder once the filter minder has switched to red it will stay red even when the engine is switched off Here is a view of the elements located behind the cab l Check engine co...

Page 41: ...eck nozzle height The sole of the polyurethane wear plate should be 10mm above the ground p Check tyres for correct pressure see section 7 9 and condition q Look around the machine checking for damage...

Page 42: ...on the hopper If necessary carefully clean the camera lens using a soft cloth Rear view camera display left hand side in the cab Functions and Operation Monitor 1 POWER LED When the red LED is turned...

Page 43: ...onitor requirements 1 PICTURE CONTROL i Press the MENU button ii Select PICTURE iii Move the cursor to the CONTRAST BRIGHT COLOUR SHARP AND TINTS with the SEL button iv Press the or button v Select on...

Page 44: ...sume normal sound 4 CALL This button displays which camera is being viewed 5 TIMER The timer can be set to automatically switch off the monitor 120 minutes maximum 6 E G Press this button to select ei...

Page 45: ...This filter should be carefully cleaned periodically If the water tank should run dry switch off the pressure washer immediately The oil reservoir may require topping up from time to time There is a s...

Page 46: ...spray bar from side to side The joystick changes function when Street Washer is selected The spray bar is hinged in the centre and will fold to avoid damage if it accidentally contacts an obstacle whe...

Page 47: ...ch off the Street Washer and check for blockages and correct valve position DO NOT run the street washer pump for periods in excess of 2 minutes with no water passing through the pump as permanent dam...

Page 48: ...e set up fan and brush speeds and commence sweeping Using the Pressure Wash Lance where fitted Ensure that the front 3 way valve located behind the left hand access panel is set to PRESSURE LANCE and...

Page 49: ...cooling air through the condenser Prior to switching on the AC ensure that the Heater Control on the left hand side of the drivers seat is turned off The heater air circulation fan will automatically...

Page 50: ...d to assist in the operation of the DEA CSA and help clean up the area where the animal fouling lies The water is supplied from the 525 s main dust suppression water system The water system will be sw...

Page 51: ...chine 6 Open water valve on lance lightly spray the fouling with Water Acto Bac mixture then shut off water valve 7 Place hose end cuff over excrement and draw hose toward you Continue until all excre...

Page 52: ...ating each pumping unit in turn injecting a measured amount of lubricant into each supply line During operation a green indicator light shows on the reservoir top cover To check for satisfactory opera...

Page 53: ...ubing allowance particularly on King Pins and other moving lubrication points 2 Cause Pipes supplying the dry lubrication points are damaged or crushed Action Install new pipes re routing if necessary...

Page 54: ...tion key DO NOT WASH THE MACHINE WITH THE ENGINE RUNNING 3 With the engine switched off open the side access doors and remove the plastic side covers and store in a safe place Open the fan casing unti...

Page 55: ...amage the cooling fins 8 Disengage the hold open pin and close the fan casing ensuring that the locking knobs are tightly secured 9 Wash the rest of the machine checking that the area around the hydra...

Page 56: ...ide see 2 4 4 d Electrical failure example lights or IQAN not working 1 Check fuse boxes see 2 6 3 2 Check the status LED s of the IQAN XT2 see 2 6 1 e Overheating engine 1 Radiator blocked or partial...

Page 57: ...ine compartment when the engine won t start use the manual hopper tilt system see Section 9 j Ignition charging light fails to go out on start up 1 Broken fan belt 2 Slipping or loose fan belt k Exces...

Page 58: ...cle Weight 1988kg 4382 lb Weight 525SW Street Washer Kerb weight ready for sweeping 1780kg 3920 lb Payload 520kg 1146 lb Gross Vehicle Weight 2300kg 5070 lb 7 2 Engine Type Kubota D1105T three cylinde...

Page 59: ...gal Mesh filtration system with fast dump drain 7 8 Brushes Diameter 600mm 23 6 in Min swept track 1200mm 47 2 in Max swept track 1800mm 70 9 in 7 9 Tyres wheels 525HS Size 145R12 8 Ply Tyres on 4 55...

Page 60: ...25 s auxiliary hydraulic system via a solenoid operated valve Water Flow 13 l min Max Water Pressure 90 Bar Reservoir Capacity The pressure washer draws its water from the 525 s dust suppression water...

Page 61: ...ng achieved through hydrostatic drive system and hydraulic brake with 15 87mm master cylinder operating 19 05mm slave cylinder on brake drums Parking brake lever operated mechanical linkage operating...

Page 62: ...er will tilt If it is necessary to lower the hopper manually there is a needle valve in front of the pump which can be released Be especially careful when lowering the hopper by this method ensuring t...

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