Great Wall hover, Service Manual

Page: 163 / 425

f. Make the installation of oil bottom shell is proper for transfer case and the tighten the safety valve according to the
specification and sequence (Refer to Figure 8.61). do not distort it.
16.Torque converter and support sleeve assembly
Install the hydraulic torque converter and housing assembly, the procedure is shown as follows:
a. Install the hydraulic torque converter housing on the main case.
Caution:
All hardware should be installed correctly and comply with the specification.
b. Use the Loctite243 or equivalent to fix the torque converter housing; install and tighten it to standard specification.
c. Install the torque converter; ensure the pump gear sealing is installed correctly.
17. Rear wheel drive mode of output ring flange assembly
Assemble the output shaft assembly, the procedure is shown as follows:
a. Place the paw of transmission operating rod on the parking position and lock the output shaft.
b. Wash the output shaft upper line; use the loctite243 or equivalent.
c. Install and tighten the ring flange, O-ring and nut.
Caution: In the heavy steel slide plate, place the ring flange on the upper nut; avoid the damage of bearing.
d. Tighten the nut on the output shaft
T o r q u e t y p e s p e c i f ic a t io n N .m F t / lb
t r a n s m i s s io n a s s e m b ly
t o r q u e c o n v e r te r h o u s i n g to
h o u s in g
M 1 2
×
3 2 4 , 8 o r 9 5 4 -6 8 4 0 -5 0
r e a r e n d h o u s i n g to h o u s in g
- C h a ir m a n
M 1 2
×
3 2 4 5 4 -6 8 4 0 -5 0
C o n n e c to r h o u s in g to h o u s in g
- 4 W D
M 8
×
2 5
1 0 3 5 -4 0 2 6 -3 0
r e a r e n d h o u s i n g to h o u s in g
- 2 W D
M 8
×
2 5 1 0 3 5 -4 0 2 6 -3 0
r e a r s e r v o c o v e r to h o u s in g M 8
×
2 5 6 3 0 -3 5 2 2 -2 6
O i l p a n to h o u s in g M 6
×
1 6 9 4 - 6 3 - 4 .5
O i l c o o le r p i p e c o n n e c t io n 2 4 0 -4 5 2 9 .5 - 3 3
V a lv e t o h o u s in g M 6
×
2 6 7 8 - 1 3 6 - 9 .5
V a lv e t o h o u s in g M 6
×
4 5 5 8 - 1 3 6 - 9 .5
B r a k e b a r s p r i n g M 8
×
1 6 1 2 0 -2 2 1 5 -1 6
c e n t r a l s u p p o r t to h o u s i n g M 1 0
×
3 4 2 2 0 -2 7 1 5 -2 0
C a m d i s c to h o u s in g M 8
×
1 6 2 1 6 -2 2 1 2 -1 6
G e a r - p o s i tio n s e n s o r to
h o u s in g
1 0 -2 4
×
1 3 2 4 - 6 3 - 4 .5
O u tp u t s h a f t lo c k n u t M 2 4
×
1 .5 1 1 0 0 -1 1 0 7 4 -8 1 .5
o i l f i lli n g p lu g M 2 0 1 3 0 -3 5 2 2 -2 6
P u m p h o u s i n g a s s e m b ly
P u m p to p u m p c o v e r M 8
×
5 5 5 2 4 -2 7 1 8 -2 0
P u m p c o v e r to h o u s in g M 8
×
4 0 6 2 4 -3 4 1 8 -2 5
P u m p c o v e r to h o u s in g M 8
×
5 8 2 2 4 -3 4 1 8 -2 5
P u m p c o v e r d i s c to p u m p
c o v e r
M 6
×
1 6 5 1 3 -1 6 9 .5 -1 2
P u m p c o v e r d i s c to c r e s c e n t
M 6
×
5 4
1 1 3 -1 6 9 .5 -1 2
V a lv e a s s e m b ly
U p p e r v a lv e to lo w e r v a lv e M 6
×
3 0 2 4 o r 2 5 1 1 -1 6 8 - 1 2
L i n e s o c k e t M 6 1 4 - 7 3 - 5
s o le n o id v a lv e ( o n /o f f t y p e
a n d V P S , in c lu d i n g S 7 )
M 6
×
1 6 7 8 - 1 2 6 - 9
Table 8.1 Torque specification