Great Wall GW491QE, Service Manual

Page: 202 / 222

ST-9
(d)Using two screws, the starter shell and solenoid switch may be
assembled together.
5. Installation of the excitation frame and the armature
assembly
(a)A new felt sealing-gasket needs to be installed on the armature.
(b)Have the convexity of excitation frame aligned with the tangent
plane of solenoid switch.
(c)Two through-bolts will be installed.
(d)Install the lead-wire with the terminal of solenoid switch,followed
by an installation of nut.
Testing on starter
Note: to avoid any damage on winding due to burning,
the test must be completed within (3-5s).
1. Perform a pull-in test
(a)Remove the lead-wire of excitation winding from terminal C.
(b)Connect the battery onto solenoid switch as shown in the figure, and
check while small gear is moving outward.
The solenoid switch assembly needs to be changed if small gear does not
move.
2. Perform a holding-power test
Subject to above wire connection, remove the negative leadwire from
terminal C when small gear is going out, and check whether small gear is
able to keep its status when going out.
The solenoid switch assembly needs to be changed if small gear goes back
to the inside.
terminal 50
terminal C
Starting system-Testing on starter
ProCarManuals.com