background image

❏ ❏

10. Drill a 1/16" [1.6mm] hole through the wheel pant

into the landing gear block as shown in the photo and where
indicated in the sketch. Enlarge the hole in the wheel pant
only 
with a 3/32" [2.4mm] drill, then mount the wheel pant
to the wing with a #2 x 1/2" [13mm] screw.

❏ ❏

11. One at a time, drill the remaining three holes 

and mount the wheel pant to the wing with three more 
#2 x 1/2" [13mm] screws.

❏ ❏

12. Remove the wheel from the axle. File a flat spot

on the axle for the set screw in the outer wheel collar. Add a
few drops of oil to the axle. Using a drop of thread locking
compound on the 3mm set screws, mount the wheel to the
axle with the wheel collars.

❏ ❏

13. Temporarily remove the screws that hold the axle

to the landing gear wire, add a drop of threadlocker to the
threads, then reinstall the screws and tighten them securely.

14. Return to step 1 and mount the left landing gear and

wheel pant to the wing the same way.

While working on the fuse, it helps to have a building stand.
We use a Robart Super Stand II (ROBP1402).

1. The same as was done for the ailerons and the wing,

prepare the elevator, stab, rudder and fin for hinging by
cutting a strip of covering from the hinge slots and drilling
holes. Do not glue in the hinges until instructed to do so.

2. Trim the covering from the fuselage over the slots for

the stab and fin and over the holes for the rudder control
cables. Also trim the covering from the openings in the
elevator pushrod tubes (one on each side of the fuselage,
indicated by the arrow in the photo).

3. Temporarily install the stab in the fuse.

4. Bolt the wing to the fuselage with two 1/4-20 x 2"

[50mm] nylon wing bolts.

5. Stand approximately ten feet behind the model and

view the stab and wing. If the stab and wing align with each
other proceed to the next step. If the stab and wing do not
align but are close, place a small weight on the “high side” of
the stab to see if you can bring it into alignment. If weight is

Mount the Stabilizer and Fin

ASSEMBLE THE  FUSELAGE

Top of Wheel Pant Where

It Contacts the Wing

Landing Gear

Straps

Landing Gear

Blocks

12

Summary of Contents for Ryan STA-M

Page 1: ...sing the user assembled product the user accepts all resulting liability If the buyer is not prepared to accept the liability associated with the use of this product the buyer is advised to return thi...

Page 2: ...fact a couple of minor improvements make this plane our best ARF yet Although not intended to be an all out scale model the Ryan s classic design and two cockpit layout make it tempting for enthusiast...

Page 3: ...eck clevises or other connectors often and replace them if they show any signs of wear or fatigue 7 If you are not already an experienced R C pilot you should fly the model only with the help of a com...

Page 4: ...d on the Ryan an adapter kit for mounting the spinner is not included with this kit and must be purchased separately For the O S 61 SF SX and other two stroke engines with a 5 16 24 crankshaft thread...

Page 5: ...mm long with forty threads per inch When you see the term test fit in the instructions it means that you should first position the part on the assembly without using any glue then slightly modify or c...

Page 6: ...w lock connector body 2 4 40 x 1 8 3mm screws for screw lock 2 nylon retainers for screw lock 1 nylon ball link tail steering 1 0 80 threaded ball tail steering 1 0 80 nut for threaded ball 2 1 4 20 b...

Page 7: ...R L ailerons hinge strip 3 pc ply forward wing joiner ply aft wing joiner 2 wing dowels wing bolt plate GPMA2281 Fuselage Kit Fuselage forward and aft servo trays 4 hardwood cowl mounting blocks 2 coc...

Page 8: ...the slots For the best result use a high speed tool such as a Dremel Insert a 11 knife blade into the slots working it back and forth a few times to clean the slots out 3 Cut four 3 4 x 1 19 x 25mm h...

Page 9: ...is mounted in a mirror image with the servo arm pointing toward the middle of the wing and the output shaft toward the trailing edge 5 Thread a nylon clevis twenty full turns onto a 6 150mm threaded...

Page 10: ...s together until the epoxy has hardened Excess epoxy that gets on the covering can be easily removed before it hardens with a tissue dampened with denatured alcohol or other suitable solvent 6 Round o...

Page 11: ...he flying field 6 Cut the covering from the grooves in the landing gear rails in the bottom of the right wing panel Trim the rail and the wing sheeting where indicated by the arrow to accommodate the...

Page 12: ...fuse it helps to have a building stand We use a Robart Super Stand II ROBP1402 1 The same as was done for the ailerons and the wing prepare the elevator stab rudder and fin for hinging by cutting a s...

Page 13: ...tab While keeping the stab centered from side to side adjust the stab and slide the tape along the string until the arrow aligns with both ends of the stab Be certain the stab remains centered side to...

Page 14: ...ertical 14 The same as you did the stab draw a line around the fin where it meets the fuse Remove the fin and carefully cut then remove the covering 15 Use 30 minute epoxy to glue the fin to the fuse...

Page 15: ...to hold the template to the firewall aligning the lines on the template with the lines on the firewall if necessary extend the lines on the firewall with a straightedge and a pen Mark the center of t...

Page 16: ...est alignment of the throttle servo with the carburetor arm on the engine As can be seen in the photo at step 6 on page 21 the forward servo tray in this model was mounted with the throttle servo near...

Page 17: ...t contact the edges when the rudder is moved back and forth 4 Slip a small copper tube also called a swage and a threaded brass coupler with a clevis about 6 150mm onto one end of the braided steel ru...

Page 18: ...levises from the torque rod horns but leave the cables inside the fuselage 13 Cut holes in both halves of the molded plastic rudder fairing to accommodate the torque rod horns on the rudder This is be...

Page 19: ...h silver solder GPMR8070 by touching the solder to it The heat of the pushrod should melt the solder not the flame of the torch or soldering iron thus allowing the solder to flow Note Do not use silve...

Page 20: ...CA work quickly If necessary use a small mallet or a wood block to tap the tubes down into the holes before the CA takes hold 5 Mount the tail gear to the fuse with the straps and four 2 x 1 2 13mm sc...

Page 21: ...Great Planes Dead Center Hole Locator GPMR8130 shown in the photo or another method to mark the locations of the holes for mounting the engine 3 Remove the engine mount from the firewall Drill 29 or 9...

Page 22: ...the edges 3 Determine your engine exhaust configuration With the O S MAX 91 Surpass II used on this model an O S in type exhaust header pipe OSMG2624 was used to position the muffler near the bottom...

Page 23: ...cowl 3 32 to 1 8 2 to 3mm is suitable Holding the cowl in position drill 3 32 2 4mm holes through the cowl and the center of the cowl mount blocks Remove the cowl Enlarge the holes in the cowl with a...

Page 24: ...del to minimize or eliminate the requirement for additional ballast but the model shown in this manual required no tail weight with the components mounted where shown Be certain the receiver and batte...

Page 25: ...wing 4 Remove the strut and enlarge the hole in the strut only with a 1 8 3 2mm drill Mount the bottom of the strut to the wing with a 4 x 5 8 16mm screw 5 Mount the top of the strut to the fuselage...

Page 26: ...the other cockpit the same way 8 Trim the molded plastic turtledeck to fit the fuse then temporarily fit it into position Trim the rear cockpit coaming to accommodate the turtledeck 9 The same way a...

Page 27: ...eceiver but it s easier to operate with the wing off the fuselage Place the wing on a stand next to the fuselage then connect the Y connector from the ailerons to a servo extension cord and connect th...

Page 28: ...sing a C G Machine lift the model upside down at the balance point marked on top of both sides of the wing using the tip of your middle finger on both hands This is where the model should balance for...

Page 29: ...CAP0270 Carefully balance the propeller before flying Balance a few spare propellers as well An unbalanced prop is the single most significant cause of vibration that can damage your model Not only wi...

Page 30: ...e in a closed room or garage Get help from an experienced pilot when learning to operate engines Use safety glasses when starting or running engines Do not run the engine in an area of loose gravel or...

Page 31: ...the throttle As the model gains speed decrease up elevator allowing the tail to come off the ground Be ready to apply right rudder to counteract engine torque Gain as much speed as the runway and fly...

Page 32: ...the tail on the ground One final note about flying the Ryan or any model Have a goal or flight plan in mind for every flight This can be learning a new maneuver s improving a maneuver s you already kn...

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