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TSF1080, TSF1090, TSF1280 & TSF1290

Cover

Table of Contents

08/01/2018

Cover

Table of Contents

500-641M

level frame ..........................................27
level sprayer .......................................26
level, PTO ...........................................25
lights ....................................... 4

lines, electrical ......................................5
load sensing closed center .......... 29

lock plunger ring .................................52
locking system ....................................28
lubrication ...........................................72

main inlet ............................................40
main inlet filter ....................................40
main tank ............................................40
main tank fill .......................................44
main tank inlet ....................................45
maintenance .........................................6
manifold ..............................................84
manual throttle valve ................... 33

marker .................................. 23

marker tank ........................................49
material safety data sheets ................71
MSDS .................................................71

negative tongue weight ........ 20

Note defined .......................................18
Notice defined ....................................18
nozzle .......................................... 37

nozzle pressure ..................................58
nozzle repair/replacement ..................71
nozzles ................................. 34

nozzles, agitation ................................44

obstructions ........................................60
obstructions, tank ...............................71
open center .......................... 20

overflow hazard ..................................48
overhead boom decal .........................15
overhead lines ......................................5

parking ................................................55
parking jack ........................................21
permit-required confined space ..... 4

PTO driveline ......................................12
PTO pump .......... 7

PTO shaft guard .................................11
PTO shaft hookup ..............................25

pump ............................................40

pump inlet .......................................... 40
pump maintenance ............................ 66
pump operations ................................ 53
pump, storage .................................... 63

quad jets ............................................ 44
quad-jet .............................................. 70
quick connect ..................................... 40

radar sensor ....................................... 23
Raven Auto-Boom .............................. 32
Raven Controller ................................ 23
Raven G1 AutoBoom ............23

Raven SCS 450 ...........................30

reflectors

amber ......................................9

daytime ....................................... 10
SMV .............................................. 8

right-hand defined .............................. 18
rinse ................................................... 54
RV antifreeze ..................................... 57

SAE J560B ......................................... 30
safety ................................................... 1
safety cage ........................................... 6
safety chain .......................................... 4
safety reflectors .................................... 8
SCS 450 .......................................30

seal, Ace pump .................................. 69
selector valve ..................................... 40
sensors .............................................. 23
setup, Raven SCS ............................. 31
setup, spraying ................................... 33
shear bolt .....................................60

storage ................................................57
straps, tank .........................................45
sump ...................................................40
sump, Whirlfilter ..................................53

tang hitch ............................................21
tank entry ....................................... 4

tank lid ................................................45
tank straps ..........................................45
tank, hand wash .................................38
tarp strap ............................................25
throttle valve ................................ 29

unfolding, boom ..................................51
unhitching ...........................................56

valves, list ...........................................40

warning decals

axle ..............................................15
boom ...........................................15
contamination ..............................16
negative tongue weight ...............14
overflow .......................................14
pinch ............................................16
speed...........................................14

warranty ..............................................86
water, hand wash tank ........................43
weight, sprayer ...................................39
weight, towing vehicle .........................39
welding .................................................6
wheel sensor ......................................23
wheel spacing .....................................59
wheels ................................................75
Whirlfilter ..................37

wind ....................................................37
working width ......................................18

Y-cable ...............................................79

Numerics

13.6-38 6 ply tubeless ........................80
320/85R38 radial ................................80
60-foot spraying ..................................52
7-pin receptacle ..................................30

Summary of Contents for TSF1080

Page 1: ...ONS Operator Manual TSF1080 TSF1090 TSF1280 TSF1290 80 and 90 Foot Front Fold Boom Sprayers Read the operator manual entirely When you see this symbol the subsequent instructions and warnings are serious follow without exception Your life and the lives of others depend on it Illustrations may show optional equipment not supplied with standard unit 27295 ...

Page 2: ...ered the weights and measurements are no longer accurate for your machine Update the record by adding the machine weight and measurements with the option s weight and measurements Dealer Contact Information Model Number Serial Number Machine Height Machine Length Machine Width Machine Weight Year of Construction Delivery Date First Operation Accessories Name Street City State Telephone Email Deale...

Page 3: ...ctor to Sprayer 20 Hitch Type 20 Hitching with Hydraulic Pump 21 Hitching with PTO Pump 22 Axle Spacing 22 Electrical Connections 23 Hydraulic Hookup 23 Sprayer Control Hydraulic Hookup 23 Hydraulic Pump Hookup 24 Tractor PTO Shaft Hookup 25 Leveling Sprayer 26 Hitch Height 26 Frame Level Adjustment 27 Leveling Boom 27 Locking System Setup 28 Hydraulic Pump Setup 28 Ace Pump Flow Limiter Option 29...

Page 4: ...e Foam Marker 76 Gauge Protector 77 Hitches Hydraulic Pump Only 77 Open Center Hydraulic Kit 77 Pumps 78 Ace Hydraulic Pump 78 Ace PTO Pumps 78 Speed Sensors 79 Radar Speed Sensor 79 Raven Wheel Speed Sensor 79 Y Cable 79 Appendix 80 Specifications and Capacities 80 Tire Inflation Chart 80 Torque Values 81 Hydraulic and Plumbing Diagrams 82 Boom Hydraulics 82 Standard Closed Center Pin Assignments...

Page 5: ... components that for functional purposes cannot be guarded WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury and includes hazards that are exposed when guards are removed It may also be used to alert against unsafe practices CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury ...

Page 6: ...oprene gloves are recommended Cloth coveralls outer clothing changed daily waterproof items if there is a chance of becoming wet with spray Waterproof boots or foot coverings Do not wear contaminated clothing Wash protective clothing and equipment with soap and water after each use Personal clothing must be laundered separately from household articles Clothing contaminated with certain pesticides ...

Page 7: ...y and thoroughly flush any area of the body that is contaminated by chemicals Do not touch sprayer components with mouth or lips If chemical is swallowed carefully follow the chemical manufacturer s recommendations and consult with a doctor If persons are exposed to a chemical in a way that could affect their health consult a doctor immediately with the chemical label or container in hand Any dela...

Page 8: ...k Entry on page 71 Use A Safety Chain Use a safety chain to help control drawn machinery should it separate from tractor drawbar Use a chain with a strength rating equal to or greater than the gross weight of towed machinery Attach chain to tractor drawbar support or other specified anchor location Allow only enough slack in chain to permit turning Replace chain if any links or end fittings are br...

Page 9: ... not exceed 20 mph 32 kph Never travel at a speed which does not allow adequate control of steering and stopping Reduce speed if towed load is not equipped with brakes Comply with state and local laws Do not tow an implement that when fully loaded weighs more than 1 5 times the weight of towing vehicle Carry reflectors or flags to mark Front Fold Boom Sprayer in case of breakdown on the road Keep ...

Page 10: ...ems or before welding on Front Fold Boom Sprayer Inspect all parts Make sure parts are in good condition and installed properly Remove buildup of grease oil or debris Remove all tools and unused parts from Front Fold Boom Sprayer before operation Prepare for Emergencies Be prepared if a fire starts Keep a first aid kit and fire extinguisher handy Keep emergency numbers for doctor ambulance hospita...

Page 11: ...ng away from power driven parts Wear snug fitting clothing to avoid entanglement with moving parts Watch out for wires trees etc when folding and raising Front Fold Boom Sprayer Make sure all persons are clear of working area Do not turn tractor too tightly causing Front Fold Boom Sprayer to ride up on wheels This could cause personal injury or equipment damage Use only water without pesticides ad...

Page 12: ...decals Order new decals from your Great Plains dealer Refer to this section for proper decal placement When ordering new parts or components also request corresponding safety decals To install new decals 1 Clean the area on which the decal is to be placed 2 Peel backing from decal Press firmly on surface being careful not to cause air bubbles under decal Slow Moving Vehicle Reflector 818 055C Cent...

Page 13: ...266C At rear of center section of boom under light brackets at each end on each side of SMV reflector at rear of center section 4 total Amber Reflectors Trailer 838 265C Main frame outside faces front and rear corners 4 total Amber Reflectors Boom TSF1080 TSF1090 S N 1183RR TSF1280 TSF1290 S N 1109VV 838 265C Center section of boom front face of forward tube outside ends 2 total 68467 20377 20377 ...

Page 14: ...n of boom at outside ends of light brackets front face of center boom at each end 4 total Daytime Reflectors TSF1080 TSF1090 S N 1183RR TSF1280 TSF1290 S N 1109VV 838 267C Center section of boom rear face of lower tube just inboard of Red reflectors 2 total Daytime Reflectors TSF1080 TSF1090 S N 1184RR TSF1280 TSF1290 S N 1110VV 838 267C At rear of center section of boom under light brackets at ea...

Page 15: ...ex 500 641M Danger Rotating Driveline PTO only 818 142C Top of PTO shaft guard 1 total Danger Rotating Driveline PTO only 818 187C Top of PTO bearing mount guard 1 total Danger Agricultural Chemicals 818 323C Front face of mainframe left side At rear of center section of boom 2 total 20377 DANGER 20377 DANGER 20377 68467 ...

Page 16: ... Electrocution Hazard 818 367C Center section of boom rear face of lower rear tube 1 total Danger Guard Missing PTO only 818 540C Forward end of PTO driveline visible only when in an unsafe condition 1 total Danger Guard Missing PTO only 818 552C Aft end of PTO driveline visible only when in an unsafe condition 1 total 20441A 20377 20377 ...

Page 17: ...nt Safety Information 13 08 01 2018 Table of Contents Index 500 641M Danger Crushing Hazard 818 864C Base of elevator 1 boom center section rear face of fixed mount 1 boom center section front face of center boom next to amber reflectors 2 4 total 68467 68467 68466 ...

Page 18: ...xle Adjustment 818 548C Left center side of main frame 1 total 20377 NEGATIVE TONGUE WEIGHT HAZARD Negative tongue weight can cause immediate elevation of tongue when unhitching implement To prevent serious injury or death Always be certain implement is hitched securely to tractor drawbar before reaising Lower implement BEFORE unhitching 818 019C Rev D WARNING 20377 818 188C Rev C Do Not exceed 20...

Page 19: ...ndex 500 641M Warning High Pressure Fluids 818 339C Front left side of hitch at rear of center section of boom 2 total Warning Overhead Boom 818 467C Rear face of top inboard gusset each boom inner section 2 total Warning Water Contamination 818 696C Left side of main frame at walkboard 1 total 20238 20441A 20441 20377 ...

Page 20: ...ad Operator s Manual 818 587C Front left side of hitch 1 total 20441 20377 20238 WARNING Cancer and Reproductive Harm www P65Warnings ca gov Read Owner s Manual before using machine Stand clear when folding and unfolding markers Stand clear when raising and lowering machine Keep all safety shields and devices in place Keep hands feet and clothing away from Never ride on machine Always lower or pro...

Page 21: ...65C SN 1129RR 13 6 38 wheel rims Valve stem side of tire rim 1 each wheel 0 or 2 total 848 347C SN 1130RR 320 85R38 Radial Tires Valve stem side of tire rim 1 each wheel 0 or 2 total Caution Tire Pressure and Torque TSF1280 TSF1290 818 381C 14 9 R46 wheel rims 0 or 2 total General Handwash Tank Location 818 304C front of hand wash tank main tank front top 1 total 13838 21519 20377 ...

Page 22: ... fertilizers to production agriculture crops only Do not modify sprayer for use with attachments other than those approved by Great Plains Models Covered Using This Manual This manual familiarizes you with safety assembly operation adjustments troubleshooting and maintenance Read this manual and follow the recommendations to help ensure safe and efficient operation The information in this manual i...

Page 23: ..._______ Serial Number __________________________ The serial number plate is located on the front of the tank frame Further Assistance Great Plains Manufacturing Inc and your Great Plains dealer want you to be satisfied with your new product If for any reason you do not understand any part of this manual or are otherwise dissatisfied please take the following actions first 1 Discuss the matter with...

Page 24: ...e adapted to it with an open center conversion kit 833 427C See page 77 Hitch Type If the sprayer has a hydraulic pump the hitch is a choice of single tang or clevis Hitching instructions begin on page 21 If the sprayer has a PTO pump a ball hitch with hitch plate is standard Hitching instructions begin on page 22 You may be severely injured or killed by being crushed between the tractor and spray...

Page 25: ...hitch height Refer to Figure 4 1 Park the sprayer in an open flat and level area with the jack in the park position 2 Back the tractor up to the sprayer and adjust the sprayer hitch height with the jack and or adjust the tractor hitch height Back the tractor until the hitches align 3 Insert the hitch pin and secure 4 Skip to Leveling Sprayer on page 26 Refer to Figure 4 and Figure 5 5 Remove the j...

Page 26: ...provided 5 Insert the ball hitch pin stud in the hitch plate and secure with washer and 11 4 7 nylon insert nut 6 Park the sprayer in an open flat level area with the jack in the park position Refer to Figure 7 and Figure 8 7 Back the tractor up to the sprayer Hook up the sprayer ball hitch onto the stud pin mounted on the ball hitch plate Secure the ball hitch with the large flat washer and the l...

Page 27: ...flow conventions These labels use cylinder Base Extend and Rod Retract icons Be sure to connect these to the matching tractor remotes so that when remote levers are activated as described in this manual a booms move in the described directions and b pump flow is forward and not reversed Sprayer Control Hydraulic Hookup If the sprayer has a hydraulic pump and the tractor has only one circuit capabl...

Page 28: ...f the tractor remotes must be connected to the motor inlet port I on current pumps A on older pumps Base end on hose label and the return line connected to the motor outlet O on current pumps B on older pumps Rod end on hose label 3 Before operating place a stop in the neutral position for the tractor hydraulics so that the hydraulic lever can only be moved to the float and down positions Refer to...

Page 29: ...g 6 Attach the torque bar chain to the drawbar securely 7 Hook the tarp strap in such a way that the slack in the chain is taken up slowly when the PTO is engaged so the torque bar does not bang 8 Tie up any loose hoses with cable ties to prevent hose damage Refer to Figure 11 9 If ASAE dimensions can be maintained re adjust the tractor drawbar so that the implement end of the driveline centerline...

Page 30: ...h height adjustment range may be limited If adjustments are made for PTO alignment level needs to be re checked and may need adjustment at the tongue mainframe joint Hitch Height With a hydraulic pump sprayer make leveling adjustments at the tractor hitch if possible Keep the tractor drawbar height within the ASAE recommended range 13 20 inches 33 51cm With a PTO pump make leveling adjustments at ...

Page 31: ... jacks up or down until the mainframe is as close as possible to the desired 1 forward tilt angle 4 Re insert and securely fasten the adjustment bolts Torque these 3 4 10 Grade 5 bolts to per the chart Torque Values on page 81 Leveling Boom Pinch point hazard Your fingers hands or arms could be seriously injured or severed if caught in the folding boom sections Shut off tractor and remove key befo...

Page 32: ...raulic Pump Setup The hydraulic motor used on all liquid pumps is a 7 gpm 23 liter min motor If the tractor used on the sprayer does not have the capabilities to adjust the remotes down to this flow then a Hydraulic Flow Divider Kit must be installed so that flow can be controlled to prevent operating the pump at excessive speeds See a Great Plains dealer for more information 1 Connect the hydraul...

Page 33: ...e icon 4 Move the hydraulic lever to the Lower Retract position 5 Adjust the flow control on the tractor until the sprayer system deadhead pressure is 80 psi If the flow limiter stops the flow of oil to the motor a Move the hydraulic lever to the Neutral position This removes the oil pressure from the flow limiter and allows it to reset b Adjust the flow control to a lower flow position c Repeat s...

Page 34: ...o available The motorized Control Valve and Flow Meter mount to the framework supporting the boom valves Appropriate cabling is furnished for field installation The controller module must be installed in the tractor cab prior to first use and must be connected to one or more tractor systems including battery power red black existing or new speed sensor if tractor mounted and if new tractor mount t...

Page 35: ...r Raven setup Model Description BOOM CAL SPEED CAL METER CAL VALVE CAL TSF 1080 3330 1000 Gallon 80 foot 30in spacing 990in 2515 cm 598 Suggested initial value Refine using calibration procedure in Raven SCS 450 manual Cable Tag This value is printed on a durable tag attached to the meter cable Body Label This value typically 2123 is printed on the label on the valve body TSF 1080 4820 1000 Gallon...

Page 36: ...alled one 4 pin connector is not used Foam Marker Control Option This option includes a separate installation and operation manual If ordered with the sprayer the foam marker is factory installed and cabled to the Fasse harness Raven AutoBoom Option This option includes a separate installation and operation manual Refer to Figure 25 Dealer installation of the AutoBoom normally includes on the spra...

Page 37: ...y pressure reaches 80 psi maximum on the nozzle pressure gauge Mark this setting on the hydraulic control valve for future reference 5 Open up the agitation valve PTO Pump Setup 1 Open up the sprayer control valve to the maximum setting On the Raven SCS 450 monitor with the power switch on the rate switch must be placed in the manual position and the increase decrease switch must be pushed to incr...

Page 38: ...troller perform the speed calibration procedure from the Raven SCS 450 manual then resume at Rate Calibration on page 35 in this manual For a sprayer without a Raven controller use the following steps 1 Measure off a 200 foot or 100 meter course in the area to be sprayed or in an area with similar surface conditions 2 Select the engine throttle setting and gear that will be used when spraying Allo...

Page 39: ... psi you would select a nozzle from your nozzle chart that comes closest to providing the desired output 3 Turn on your sprayer and adjust the pressure 4 While operating the sprayer at desired pressure catch the discharge in the calibration container for one minute For U S customary units divide the number of ounces caught by 128 to determine gallons per minute GpM per nozzle 128 fluid ounces equa...

Page 40: ...e collection and excess material would be applied where the sprayer is parked Instead rely on the Rate Controller monitoring and observed tank consumption rate over the acres hectares applied If sprayer is equipped with a Raven SCS 450 Automatic Rate Controller this simple calibration procedure will also work for verifying speed and proper nozzle output All Raven SCS 450 Control Systems require ei...

Page 41: ... the field where it is to be applied Position the sprayer 100 feet from any well or other water source before mixing the chemical 16 Safely and carefully add the chemical to the sprayer tank By law rinsing of the used chemical container must be repeated three times The container should then be punctured to prevent future use An alternative is to jet rinse or pressure rinse the container When addin...

Page 42: ... non uniformity Check the sprayer initially and periodically for loose bolts and pins Follow Important Safety Information on page 1 of this Manual Make sure the hand wash tank is full of clean water Using Hand Wash Tank In the event of an accidental spill of chemicals on skin or in eyes use the Hand Wash Tank to flush away chemicals 1 Make sure all persons working with or near the sprayer know whe...

Page 43: ...ur sprayer be sure to watch the height clearances of your folded boom to prevent damage to the boom and possible injury Contact with electrical power lines can cause death by electrocution 7 Do not exceed 20 mph 32 kph while transporting your sprayer 8 Do not transport sprayer while filled with chemical mixture NOTE If a suitable water source exists at the field transport the sprayer with main tan...

Page 44: ... respective boom section and is sprayed out the individual nozzles See page 84 for a layout of the boom plumbing The agitation is set by adjusting the agitation pressure valve while the pump is at operating speed Refer to Application Guide to adjust the agitation The optional inductor provides convenient pump driven loading of concentrates into the main tank There are tank shut off valves at each ...

Page 45: ...0 TSF1090 TSF1280 TSF1290 Table of Contents Index Operations 41 08 01 2018 Table of Contents Index 500 641M 10 12 13 14 16 15 17 18 19 30 30 20 21 31 32 22 33 34 23 11 35 Figure 28 Sprayer Tank Plumbing 24457 ...

Page 46: ...08 01 2018 Table of Contents Index 500 641M TSF1080 TSF1090 TSF1280 TSF1290 Table of Contents Index Operations 42 Figure 1 Boom Plumbing System 24459A ...

Page 47: ...thoroughly Plug or cap the hose when parked or stored to prevent pests from entering nesting and plugging the hose Test the valve and hose when filling To fill the hand wash tank Refer to Figure 29 1 Open the filler cap and inspect the condition of the tank interior If any debris sediments deposits or growths are seen scrub and rinse the tank before use 2 Unplug uncap the hose and open the valve 3...

Page 48: ...flush tank inlet 4 Set pump inlet selector valve to MAIN TANK 5 Connect the supply hose to the quick fill Cam Lock coupler NOTE If using a positive displacement pump open the inlet valve before starting the pump 6 Turn on the water supply 7 Open the quick fill ball valve 8 Stop filling by first stopping the pump then closing the inlet valve Filling the Main Tank Inspect Main Tank Quad Jets The mai...

Page 49: ... lid is vented and does not need to be opened for any tank operations To fill the tank 1 Check that the hand wash tank is full 2 Check that all shutoff and cleanout valves are in their normal positions for field operations Set all boom switches to OFF Main Fill Using Sprayer s Pump The sprayer s own hydraulic or PTO pump is a centrifugal type and may be run with downstream valves closed It may req...

Page 50: ...o not start it until after opening the ball valve at the inlet 1 Close the ball valve at the main tank inlet 2 Set panel valve to MAIN TANK 3 Set panel valve to SPRAY 4 Connect the supply hose to the quick fill Cam Lock coupler 5 If using gravity or a pump that is not positive displacement turn on the water source 6 Open the quick fill ball valve 7 If using a positive displacement pump turn it on ...

Page 51: ...ons comes in contact with the body wash off the contaminated area with soap and water 6 Do not smoke while handling chemicals 7 Store or dispose of unused chemicals as specified by the chemical manufacturer 8 Dispose of empty chemical containers properly By law rinsing of the used chemical container must be repeated three times Puncture the container to prevent future use An alternative is to jet ...

Page 52: ...FF to INDUCT 11 At the valve panel set valves 1 to AGITATE 2 to MAIN TANK and 3 to SPRAY 12 Be sure the valve to the tank is open Start the pump NOTE The pump recirculates tank contents through a venturi beneath the inductor tank 13 Open the inductor lid NOTE The inductor lid is vented and the inductor may be operated with the lid on or off 14 Open the inductor shutoff valve 5 and inspect to ensur...

Page 53: ...e a live system The tractor hydraulic pump may be left on during sprayer operations This requires 5 to 8 gpm flow The console toggle switches move up and down from center off and are auto return They must be held up or down until an operation is complete 2006 Sprayer Hydraulics The tractor circuit is engaged only during the operation and the tractor lever determines the direction of cylinder movem...

Page 54: ...ting the sprayer for the specific nozzle to be used at a desired pressure and tractor speed the main field adjustment is the boom height Depending on which type of nozzle is being used set the boom height so that the correct overlap for that specific nozzle is achieved If the crop canopy is taller in some fields than others adjust the boom height accordingly Refer to the Nozzle Charts in the Appli...

Page 55: ... is released and lock plunger is free to move up and down before unfolding boom Boom Fold The following procedure should be used to fold the boom 1 Raise elevator to top position 2 Fold left and right outer booms 180 Make sure outer booms snap into locks 3 Raise left and right tilt to uppermost position Make sure lock plunger moves up locking boom in place 4 Fold left and right inner booms 90 5 Lo...

Page 56: ...n in the 80 90 foot section for storage 7 Unhook cable from the ring on the lock plunger and hook the cable to the stationary ring on the weldment This keeps the 80 90 foot section locked to the inner boom 8 Turn off sprayer boom sections 1 and 5 Conversion to 60 Foot from Unfolded 1 Remove the pin connecting the 60 foot and 80 90 foot boom sections 2 Hydraulically fold the inner section of outer ...

Page 57: ...itching with Hydraulic Pump on page 21 2 To run the pump push the hydraulic lever in the down position 3 When stopping the pump push the hydraulic lever in the float position Do not move the hydraulic lever to the neutral position while the hydraulic pump is running To do so may cause damage to the hydraulic pump Unloading Materials Sprayed chemicals are normally diluted in water for application a...

Page 58: ...alves to agitation valve to FLUSH tank valve FLUSH TANK and operation valve SPRAY 4 Operate the pump with the sprayer stationary and rinse the tank until 1 3 of the flush tank volume 33 gallons or 126 liters is consumed and then stop the pump 5 With the sprayer pump off turn the agitation valve from FLUSH to OFF Refer to Figure 46 6 Rotate the tank valve from FLUSH TANK to MAIN TANK 7 Operate the ...

Page 59: ...or Figure 50 on page 56 3 Inspect the hitch For a PTO hitch if the large flat washer is lifted up against the cross pin there is negative tongue weight For a hydraulic pump hitch if there is a gap between the top tang and the tractor tongue there is negative tongue weight DO NOT UNHITCH before resolving the negative tongue weight Fold booms if not already done 4 Park the sprayer on a flat level ar...

Page 60: ... hitch pin 2 Disconnect the safety chain 3 Check for any cables or hoses not yet disconnected 4 Pull the tractor forward Unhitching with PTO Pump Refer to Figure 50 1 Disconnect the PTO drive line 2 Remove the 3 4 10 x 5 inch long bolt and the 1 8 x 5 inch long bolt 3 Swing the ball hitch plate away from the tractor tongue and loosely re assemble the backup plate on it using the bolts washers and ...

Page 61: ...ontents of the pump is unclear it is advisable to drain the pump remove it and place it in a warm dry environment during the winter Regular antifreeze is harmful or fatal to animals and humans Use carefully according to the label s instructions We strongly recommend the use of recreational vehicle RV antifreeze which does not exhibit these harmful side effects 6 Wash off the exterior of the spraye...

Page 62: ...a that will need some field adjustments is the nozzle pressure As the tank level decreases the boom pressure may need to be adjusted to keep the pressure at the same magnitude for what the sprayer was calibrated for if the sprayer is not equipped with a monitor Watch the pressure gauge and be aware of changes in the pressure Adjustment Page Adjustment Affects Leveling Sprayer 26 Frame Level Adjust...

Page 63: ...o extend or retract each axle 4 Use a hoist or jacks at the left rear corner of the mainframe to raise the sprayer until the tire on that side only is slightly elevated off the ground Leave the other tire firmly on the ground to provide resistance to lateral frame movement when adjusting an axle 5 Loosen the bolts joining the upper and lower axle mounts starting with the bolts nearest the wheel be...

Page 64: ...ts itself automatically If it does not 1 Stop the tractor and set the parking brake 2 Set hydraulic pump circuit to Float or shut down PTO 3 Wear gloves and swing the arm forward until the rollers are back in detent Periodically check that break away springs are compressed to dimension in the figure 51 2 inches 14cm Adjust spring by turning mounting nut under spring More serious obstructions may f...

Page 65: ...gainst pump capacity nozzle requirement agitation requirement Reduce swath width by nozzle reduction install smaller nozzles and drive at a lower rate of speed Electric ball valve or gauge not functional Replace or repair Pressure adjust switch faulty Test switch replace if faulty Fuse is out in control box Replace fuse Manual pressure adjustment valve not all the way open Open the manual pressure...

Page 66: ...7 12P 10 12P 9 12P C3 Right Tilt Down Up mom Grn Wht Blu Wht Grn A 3P B 3P 10 12P C7 C14 Left Outer Fold Center off Off Down mom Grn Wht Blu Wht Grn Blk Wht A 3P B 3P 10 12P 9 12P C14 C7 Left Outer Unfold Up mom Grn Blk Red Wht Grn 12 12P C 3P 10 12P C6 C13 Left Inner Fold Center off Off Down mom Grn Blk Red Wht Grn Blk Wht 12 12P C 3P 10 12P 9 12P C13 C6 Left Inner Unfold Up mom Wht Blu Grn 3 12P...

Page 67: ...micals and cause serious burns lung damage and even death Nozzles should be cleaned with a low pressure less than 30 psi air hose and periodically replaced Haul a supply tank of water so cleaning of the spray tank and applicator can be done in the field NEVER wash tank out in the yard or at a car wash Dispose of leftover chemical in the same manner described on the manufacturer s label of the chem...

Page 68: ...the grit and water in the same manner described on the manufacturer s label of the latest chemical used in the sprayer Clean Out Tank Fill Filter Wear chemical gloves and protective clothing Although used for adding clean water the chemical mix in the main tank can back wash into this assembly Refer to Figure 54 1 Start with an empty sprayer tank 2 Position a bucket under the plug in the sump cap ...

Page 69: ...ng back If a pair of shear bolts breaks replace them with a pair of 5 8 11 x 3 inch Grade 5 bolts Great Plains part 802 160C If this size and grade bolt is not immediately available you may temporarily substitute metric M14x2 Class 8 8 bolts Using a lower grade class bolt causes nuisance shears Using a higher grade class bolt may result in serious equipment damage Inspect these bolts at the start ...

Page 70: ...sassemble pump and clean all components 2 Assemble the ceramic ring seat of the mechanical seal into the volute housing of the pump Make sure the ceramic seat is positioned square into the volute housing 3 Clean off any grease or dirt from pump shaft and dry the shaft so the rubber bellows on the mechanical seal will adhere to the shaft properly when assembled 4 Bolt up the pump input bearing hous...

Page 71: ...of motor Remove motor and coupler 2 Remove rear internal bearing snap ring 3 Remove four 3 8 x 3 4 inch hex head cap screws from mounting frame Remove volute 4 Remove 3 8 inch lock nut from shaft Insert a flat file into impeller vane to hold stationary Excess torque may damage plastic impellers 5 Press shaft out of impeller using one 5 16 inch hex head cap screw from step 1 Remove impeller key and...

Page 72: ... hardening Type 2 Permatex or similar under stationary seal flange 11 Place stationary portion of seal over shaft and press into seal bore cavity Use a 13 8 inch ID pipe or PTO adapter to press seal flange evenly on all sides 12 Install rotating portion of seal over shaft and o ring by hand The two polished seal faces should face each other Avoid contacting polished seal faces 13 Insert key in key...

Page 73: ...moving by hand 5 If seal case is difficult to extract from the mounting frame seal bore two screwdrivers may be used to further dislodge the seal 6 Apply a small portion of non hardening sealant to new seal case to assure good seal mounting frame bore Insert case into bore 7 Make sure non rotating seal portion is properly seated by tapping lightly with suitable tool 8 Place o ring over pump shaft ...

Page 74: ... slides are sufficiently tightened Quad Jet Agitators Refer to Figure 61 The Quad Jet agitators are two 4 port nozzle heads in the sprayer tank A portion of the tank outflow may be recirculated to the quad jets to maintain a constant concentration of materials that might otherwise tend to stratify clump precipitate or sediment The agitator head is oriented at 45 degrees with reference to the tank ...

Page 75: ...Tank entry is never a single person activity At least one attendant observer is necessary Give priority to individuals already trained in confined space operations Designate a leader who will not be the entrant with authority to terminate the activity 3 Protect the team Obtain the necessary safety equipment specified for confined space exposure to those materials paying particular attention to res...

Page 76: ...ease Quantity coat surface lightly Swing Arm Weldment 2 grease fittings each side 4 total Type of Lubrication Grease Quantity Until resistance is felt Ace Pump if applicable 1 grease fitting located on belt idler arm casting Type of Lubrication Grease Quantity 3 pumps 50 Multi purpose spray lubricant Multi purpose grease lubricant Multi purpose oil lubricant Intervals operating hours at which serv...

Page 77: ...cated on rear gear case cover and marked by decal Type of Lubrication Grease Quantity 5 pumps Inner Pivot Tube 2 grease fittings each side top and bottom 4 total Type of Lubrication Grease Quantity Until resistance is felt Base Pivot Inner Fold Section 1 grease fitting each side 2 total Type of Lubrication Grease Quantity Until resistance is felt 12229 10 20418 30 20419 30 ...

Page 78: ...ease fittings each side 4 total Type of Lubrication Grease Quantity Until resistance is felt Base Pivot Outer Fold Section 1 grease fitting each outer break away boom 4 total Type of Lubrication Grease Quantity Until resistance is felt Transport Wheel Bearings 2 bearings each axle 4 total Type of Lubrication Grease Quantity repack 20420 30 27299 30 13854 Seasonally ...

Page 79: ... intermodal container must have export axles Export models have shorter axle tubes Available wheel to wheel span is N America 80 to 120 inches 203 to 305cm Export 203 to 290cm 80 to 114in 1000 gallon sprayers TSF 1080 1090 have a further choice of 13 6x38 wheels and two step ladder or 14 9 R46 wheels and three step ladder 1200 gallon sprayers TSF 1280 1290 use only 14 9 R46 wheels For setup see Ax...

Page 80: ...s 83 lbs 38 kg to the sprayer High Volume Foam Marker This kit includes a 25 gallon tank with integral pump mounting hardware plumbing nozzles and cab control Dispensers are provided for both left and right booms If ordered with a new TSF1080 TSF1090 TSF1280 TSF1290 option 52 or 53 the foam marker tank is pre installed prior to delivery The foam marker includes a separate installation and operatio...

Page 81: ...hitch For setup see Hitching with Hydraulic Pump on page 21 Open Center Hydraulic Kit 2007 sprayers require a tractor with closed center hydraulics Use this kit to convert the sprayer for use with an open center tractor For installation location see page 82 Description Part Number GAUGE PROTECTOR ASSY 507 034V Figure 67 Gauge Protector 27297 507 034V Description Option Part Numbers Clevis Hitch 62...

Page 82: ... Plains dealer can assist with installation of the flow limiter For use see Ace Pump Flow Limiter Option on page 29 Ace PTO Pumps Pumps are available for 540 rpm PTO 33 or 1000 rpm 13 8 inch PTO 34 The pump kit includes required hitch components If ordered with a new TSF1080 TSF1090 TSF1280 TSF1290 see option s above the pump is pre installed prior to delivery Pump kit weights Description Option P...

Page 83: ... Speed Sensor This economical speed sensor is sprayer mounted Consult your dealer for installation Y Cable If your tractor already has a speed sensor it may be compatible with the Raven SCS 450 controller Consult your dealer for advice If the sensor is compatible these cables share the signal between your existing tractor systems and the Raven SCS 450 Description Option Part Numbers TSF RADAR KIT ...

Page 84: ...444 kg Working Width 83 feet 25 3m 93 feet 28 4m 83 feet 25 3m 93 feet 28 4m Transport Width 13 feet 4m Transport Height 13 feet 6 inch 4 1m Length 22 feet 5 inch 6 8m Clearance Lowest part of hitched sprayer is the tractor side of the hitch 28 in 71cm Wheel Spacing North American models 80 to 120 inches 203 to 305cm Export models 203 to 290cm 80 to 114 inch Tire Size 320 85R38 May be upgraded by ...

Page 85: ... 1230 M24 X 2 525 830 1150 1 12 370 955 1350 M30 X 3 5 960 1510 2100 11 8 7 480 1080 1750 M30 X 2 1060 1680 2320 11 8 12 540 1210 1960 M36 X 3 5 1730 2650 3660 11 4 7 680 1520 2460 M36 X 2 1880 2960 4100 11 4 12 750 1680 2730 13 8 6 890 1990 3230 a in tpi nominal thread diameter in inches threads per inch 13 8 12 1010 2270 3680 b N m newton meters 11 2 6 1180 2640 4290 11 2 12 1330 2970 4820 c mm ...

Page 86: ...5 C6 C7 C8 C9 C14 P T C1 C8 C3 C9 C2 C4 C6 C13 C5 C14 C7 Valve Port Function Tractor Remote Circuit Right Outer Boom Fold Right Inner Boom Fold Right Boom Lift Elevator Lift Left Boom Lift Left Inner Boom Unfold Left Outer Boom Fold Right Outer Boom Unfold Right Inner Boom Unfold Left Inner Boom Fold Left Outer Boom Unfold P T C1 C2 C3 C4 C5 C6 C7 C8 C9 C13 C14 27269 833 427C ...

Page 87: ...nd 11 12P Ground 4 12P Ground B 4WP Ground Switch Position Pressure Ports Tank Ports Left Foam stat Red Wht 4 Cond Left Foam Marker Right Foam stat Red Grn 4 Cond Right Foam Marker Red Blk Grn Down mom Red Blk Grn Blk Wht 5 12P 10 12P 9 12P Org Blk Grn Down mom Org Blk Grn Blk Wht 6 12P 10 12P 9 12P Wht Blk Grn Down mom Wht Blk Grn Blk Wht 7 12P 10 12P 9 12P Right Tilt Down Grn Wht Blu Wht Grn A 3...

Page 88: ...08 01 2018 Table of Contents Index 500 641M TSF1080 TSF1090 TSF1280 TSF1290 Table of Contents Index Appendix 84 Manifold Boom Assignments 27306 L R CENTER INNER INNER OUTER OUTER 60 Foot Sections ...

Page 89: ...TSF1080 TSF1090 TSF1280 TSF1290 Table of Contents Index Appendix 85 08 01 2018 Table of Contents Index 500 641M Raven G1 AutoBoom Hydraulics 27305 ...

Page 90: ...e to normal wear such as wear items and ground engaging components repeat repair due to improper diagnosis or repair by the dealer temporary repairs service calls and or mileage to and from customer location overtime premium or unit hauling expenses The warranty may be voided if the unit is towed at speeds in excess of 20 miles per hour 32 kilometers per hour or is used in soils with rocks stumps ...

Page 91: ...ontainer chemical 37 contamination 16 control valve 30 corrosives 47 crop canopy 50 customer service 19 D danger decals agricultural chemicals 11 crushing hazard 13 electrocution 12 guard missing 12 PTO 11 daytime reflectors 10 deadhead pressure 29 33 decals 8 caution tire pressure and torque 17 divider kit 24 drawbar 22 driveline 25 E electric ball valve 33 electrical connections 23 electrical in...

Page 92: ...en G1 AutoBoom 23 75 85 Raven SCS 450 30 34 reflectors amber 9 10 daytime 10 SMV 8 right hand defined 18 rinse 54 RV antifreeze 57 S SAE J560B 30 safety 1 safety cage 6 safety chain 4 safety reflectors 8 SCS 450 30 31 seal Ace pump 69 selector valve 40 sensors 23 setup Raven SCS 31 setup spraying 33 shear bolt 60 65 shims 27 shutoff valves 40 signal words 1 sliding axles 22 slow moving vehicle ref...

Page 93: ...Table of Contents Index Table of Contents Index ...

Page 94: ...Great Plains Mfg 1525 E North St P O Box 5060 Salina KS 67402 ...

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