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Recirculating Chiller 

Part No 09931/Issue 

10

                                                 Page 

12

April

5  

Fault diagnosis 

 

Symptom  

Cause 

Reason/Recovery procedure 

Power switched on  

No power  

Check that the chiller is connected to the CORRECT power 
supply voltage, check all fuses.  

Buzzer sounding 
Controller displays 
1dHi or 2dLo 

Temperature outside 
values set for over- or 
undertemperature
alarm

The external heating load has increased so that it is too large 
for the cooler or the external cooling load has increased so that 
it is too large for the heater, so the chiller cannot control to the 
desired temperature. There is no recovery. Change the set 
temperature or use a more powerful circulator. 

Buzzer sounding 
General alarm light 
on

Flow fail alarm 

Switch off the power to the chiller. Check the liquid level in the 
reservoir. Check that all hoses are connected correctly are 
water tight and that there are no blockages, air bubbles or 
kinks. If the set temperature is below 5°C

 check that the 

correct mix of water/glycol is being used (60% water 40% 
glycol).  Drain or isolate the liquid to the input pipe before 
unscrewing and checking the inlet filter which is fitted to the 
inlet pipe (this can be checked without removing pipework). 
Switch the power on again and press the flow fail override 
switch for 5 seconds. 

Buzzer sounding 
General alarm light 
on
Controller displays 
1dHi

Over temperature cut-
out

Over temperature due to malfunction of cooler, heater or flow 
fail. A competent technician should reset the cut-out, refer to 
the service manual. If the chiller fails to restart contact Grant's 
service department. 

RC cannot heat to 
set temperature 

 Cooler switched on 

Switch cooler off. If this has no effect see below. 

External cooling load 
too large for RC. 

There is no recovery. Either change the set temperature or use 
a more powerful circulator.  

RC cannot control 
at temperatures 
below 4°C

External heat source is 
too large for chiller 
capacity. 

The external heat load is too large for the cooler so the chiller 
can not control to the desired temperature. There is no 
recovery. Either change the set temperature or use a more 
powerful device. 

Cooler not operating  Cooler not switched on 

Switch cooler on. If cooler doesn't start see below. 

 

Undertemperature 
thermostat

Check that water/glycol mixture is in the system and switch the 
water/glycol switch to water/glycol. If the chiller does not start, 
see below.  

 

Compressor over-
temperature thermostat 

Check that the front and rear grilles are not obstructed and that 
the condenser is free from dust. Allow the compressor to cool 
down (typically 20 to 30 minutes); it will automatically switch 
on. If unit still does not start see below. 

 

Refrigeration high
pressure cut-out

Switch off and contact Grant service department or arrange for 
a competent technician to consult the service manual. 

Controller displays 
S.br
Alarm lights on
Buzzer sounding 

Sensor fault 
(if fitted) 

Check remote probe is plugged in. 
Switch off and contact Grant service department. 

Controller  displays 
Err1/2/3

Controller failure 

Switch off and contact Grant service department. 

Controller  displays 
Err 4 

Controller keyboard 
failure

Switch the power off and then on without touching any of the 
controller buttons. If the fault does not clear switch off and 
contact Grant service department . 

Summary of Contents for CIR2020

Page 1: ...Recirculating Chiller RC350G RC400G RC1400G RC3000G Operating Manual...

Page 2: ...Recirculating Chiller Part No 09931 Issue 10 Page 2 April 2010...

Page 3: ...ng 9 3 3 Over undertemperature alarm setting 9 3 3 1 Setting high alarm offset 10 3 3 2 Setting low alarm offset 10 3 4 Cooling 10 3 5 Tuning 10 3 6 Undertemperature thermostat 10 4 Safety devices 11...

Page 4: ...on slots x If liquid is spilt inside the unit disconnect it from the power supply and have it checked by a competent person x It is the users responsibilty to carry out appropriate decontamination if...

Page 5: ...te probe PRES Reservoir accessary pack PRES Reservoir 2 x Clips 2 x 3 8 to 1 2 adaptor 4 x M4 CSK screws Mounting instruction drawing Optional Remote Probe Rear view RC350G 400G 1400G chiller Wheels S...

Page 6: ...can simplify the priming of systems when operating a Closed Loop system that has no filling port available on the suction side of the pump Attach the PRES reservoir to the rear panel of the circulator...

Page 7: ...rature equal to the actual temperature Refer to section 3 2 for temperature setting In a closed loop system to prevent excessive pressures occurring when the liquid circulates system allowances for th...

Page 8: ...attachment of an external alarm device a light or buzzer for example The contact ratings are 2A at 240V Connect the external alarm socket pins as follows Pin1 Ground Pin 2 Output Pin 3 Output 2 7 Remo...

Page 9: ...this is highly energy efficient but means that the RC3000G can not be used for heating the most stable performance is achieved when cooling a large volume with a stable heat load 3 3 Over and undertem...

Page 10: ...g the initial commissioning of the process However if the process under control subsequently becomes unstable because its characteristics have changed you can retune again at any time for the new cond...

Page 11: ...en the flow starts 4 3 Overtemperature cut out This prevents the heater chamber from overheating If the temperature rises above 63 C the heater switches off and the alarms operate 4 4 High pressure cu...

Page 12: ...start contact Grant s service department RC cannot heat to set temperature Cooler switched on Switch cooler off If this has no effect see below External cooling load too large for RC There is no recov...

Page 13: ...Supply voltage 220 240V 50Hz RC350G RC400G RC1400G Class A RC3000G Temperature range 5 C to 60 C 10 C to 60 C 10 C to 60 C 10 C to 60 C Stability DIN 58966 20 C with 10L of water at 20 C with 25L of w...

Page 14: ...Replacement of fuses Fuse replacement should only be carried out by a competent person 7 2 1 RC350G and RC400G Disconnect the unit from the power supply Remove the IEC plug from the socket in the bac...

Page 15: ......

Page 16: ...Grant Instruments Cambridge Ltd Shepreth Cambridgeshire SG8 6GB England Tel 44 0 1763 260811 Fax 44 0 1763 262410 Email labsales grant co uk www grant co uk...

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