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Parts 

18

3A8597B

Expansion Kit Offerings

If you want to expand beyond an 8-point system, you will need to purchase additional kits based on the following:

For example, if you have a base 4-point (2 PD pump) 
lube kit (25U418) and you want to expand to a total of 
12 lube points (6 PD pumps), of which you have a total 
of 3 catalyst pumps, you would order the following:

-

Qty 1 of 24Z507 (CSP, 12 outlet)

-

Qty 4 of 25U421 (Kit, PD CSP Fluid Connect, 2 

Point)

-

Qty 2 of 25U422 (Kit, PD TSL Lube, Rod Guard)

Table 3: Expansion Kits Part Selection

Step 1 - Determine whether you have an existing 2, 4, 6, or 8-point system, or select one and purchase that 

as your base system

Step 2 - Select one of the following CSP to match the TOTAL number of lube points (2 points per 

PD pump, with 5 to 11 PD pumps)

Select 1

24Z506

CSP, 10 outlet, NPT, w/indicator

24Z507

CSP, 12 outlet, NPT, w/indicator

24Z508

CSP, 14 outlet, NPT, w/indicator

24Z509

CSP, 16 outlet, NPT, w/indicator

24Z510

CSP, 18 outlet, NPT, w/indicator

24Z511

CSP, 20 outlet, NPT, w/indicator

24Z512

CSP, 22 outlet, NPT, w/indicator

Step 3 - Order the required number of 2-point fluid connect kits to make up the additional points 

you are expanding to

Quantity

25U421

PD CSP Fluid Connect, 2 Point

Order as 

needed

Each 25U421 kit contains the following:

17L440 Fitting, PTC, 1/4 in. Tube, Straight (outlet of CSP)

2

18D411 Tubing, Nylon, 1/4 in. OD, 625 psi

25 ft.

124746 Fitting, Straight, 10-32 UNF x 1/4" Push To Connect (PD throat cup inlet from 

CSP)

2

104644 Plug, Screw (TSL port plugs)

4

104640 Gasket (for plug screws)

4

16W302 Fitting, Barbed, 10-32, (for throat outlet, Cat rod guard, & TSL cup + spares)

6

16W994 Tubing, Polyurethane, clear, 1/4 in. OD (pump throat outlet to waste pail)

10 ft.

Step 4 - Order additional catalyst pump rod guard kits depending on how many additional 

catalyst pumps you have and intend to lube

Quantity

25U422

Kit, PD TSL Lube, Rod Guard

Order as 

needed

Each 25U422 kit contains the following: 

18D345 Guard, Rod

1

101970

  Plug, Pipe, Hdls 1/4-18, 316 SST (for Rod Guard)

1

16W795

  Packing, Throat, U-Cup (for Catalyst pumps to isolate bottom rod guard)

1

Summary of Contents for ProMix PD

Page 1: ...professional use only Not approved for use in explosive atmospheres or hazardous classified locations See page 3 for model information including maximum working pressure Important Safety Instructions...

Page 2: ...Kit Offerings 18 Expansion Kit Installation 19 Accessories 19 Technical Specifications 19 California Proposition 65 19 Graco Standard Warranty 20 Related Manuals Manual in English Description 332298 G...

Page 3: ...0 4 14 41 4 Kit PD TSL Auto Lube 4 point 2 pump 24Z505 8 outlet w indicator plus 4 17L651 doubling plugs 1 25U419 600 4 14 41 4 Kit PD TSL Auto Lube 6 point 3 pump 24Z504 6 outlet w indicator 1 25U420...

Page 4: ...roper grounding setup or usage of the system can cause electric shock Turn off and disconnect power at main switch before disconnecting any cables and before servicing or installing equipment Connect...

Page 5: ...th genuine manufacturer s replacement parts only Do not alter or modify equipment Alterations or modifications may void agency approvals and create safety hazards Make sure all equipment is rated and...

Page 6: ...gular supply of fresh TSL helps flush away contaminates that would otherwise crystallize or harden and cause reduced pump u cup seal life Typical Installation This following figure FIG 1 Typical ProMi...

Page 7: ...rod cover See FIG 4 for details These parts provide secondary protection below the primary catalyst throat cartridge area This secondary protection keeps the pump rod flooded in TSL and provides the...

Page 8: ...NY outlet port will completely restrict fluid flow to all ports The upstream pressure will increase until the pressure relief valve at the G3 Pro pump outlet opens Refer to the CSP Valve manual for al...

Page 9: ...shooting If there is a blockage downstream of the CSP valve in any of the outlet lines the valve and the indicator will stop cycling Table 1 CSP Valve Port Usage Model Outlet Fitting 6 Port Usage Doub...

Page 10: ...skets 16 as necessary 5 Fill the TSL Reservoir and bleed air from the lower rod to ensure the rod remains wetted during operation See Plumbing page 10 As the pump cycles the pump displaces TSL from th...

Page 11: ...ges FIG 5 and the parts diagram on page 16 have three ports 1 Install one of the push to connect 10 32 fittings 10 for the TSL fluid line from the CSP valve 8 2 Install one of the barb fittings 17 for...

Page 12: ...gnant TSL with fresh TSL clears the contamination away from the seal rod interface area which then slows the wear process and leads to longer seal life NOTE See Table 2 ON Time per Lube Point page 13...

Page 13: ...4 0 7 0 4 7 3 5 2 8 2 3 2 0 1 8 1 6 1 4 1 3 8 32 0 16 0 8 0 5 3 4 0 3 2 2 7 2 3 2 0 1 8 1 6 1 5 9 36 0 18 0 9 0 6 0 4 5 3 6 3 0 2 6 2 3 2 0 1 8 1 6 10 40 0 20 0 10 0 6 7 5 0 4 0 3 3 2 9 2 5 2 2 2 0 1...

Page 14: ...om the rod guard and bearing cartridge eliminating wet air contamination during the TSL replacement process 1 Follow the pressure relief procedure in your ProMix PD Operation manual Shut off the PD un...

Page 15: ...may cause the lines to develop leaks or separate from the barb fitting Fluid pressure in the TSL line can be caused by either of the following The rod guard displacement flow volume through the bearin...

Page 16: ...3 17 16 15 11 1 3 4 2 5 5 8 9 6 10 18 7 7 14 8 9 9 9 5 6 7 12 7 7 6 7 6 7 18 18 17 25U418 25U420 25U417 25U419 See Table 1 CSP Valve Port Usage page 9 for specific outlet fitting and doubling plug loc...

Page 17: ...tee 1 8 nptf x 1 8 nptm 1 1 1 1 4 563375 VALVE relief 1 8 npt 600 psi 1 1 1 1 5 17L653 FITTING ptc 1 4 in Tube x 1 8 npt 2 2 2 2 6 17L440 FITTING ptc 1 4 in CSP outlet 2 4 6 8 7 18D411 TUBE nylon 1 4...

Page 18: ...24Z510 CSP 18 outlet NPT w indicator 24Z511 CSP 20 outlet NPT w indicator 24Z512 CSP 22 outlet NPT w indicator Step 3 Order the required number of 2 point fluid connect kits to make up the additional...

Page 19: ...cal Specifications See also the G3 Pro Automatic Lubrication Pump and CSP Valve manuals California Proposition 65 Part Kits 206996 Fluid TSL 1 Gallon 206995 Fluid TSL 1 Quart ProMix PD Proportioner Pl...

Page 20: ...material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANT...

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