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Installation 

10

3A8597B

Catalyst Pump Seal and Rod Guard Installation

The following installation steps are necessary to insure 
proper containment and flow of fresh TSL through the 
PD pump wet cup area and extend the life of the primary 
pump u-cup seal. Following these steps also provide 
lubrication around the pump displacement rod inside of 
the rod guard.

1.

Follow the Pressure Relief Procedure in your 
ProMix PD Operation manual.

2.

Install the 4th pump u-cup seal (11) into the Packing 
Nut with the seal lips facing upward toward the 
pump. See F

IG

. 4 and the PD Dosing Pumps 

manual for instructions.

3.

Install the modified rod guard (13) with the four 
10-32 UNF ports provided.

4.

Route a single TSL line (18) to the existing reservoir 
using the supplied barb fittings (17), clear 
polyurethane tubing (18), and plugs (15) and 
gaskets (16) as necessary.

5.

Fill the TSL Reservoir and bleed air from the lower 
rod to ensure the rod remains wetted during 
operation. See 

Plumbing

, page 10.

As the pump cycles, the pump displaces TSL from the 
lower rod guard into the reservoir on the down stroke 
and pulls fluid into the lower guard area on the upstroke.

Monitor and replace TSL in the reservoir as needed. 
The majority of any catalyst seepage past the primary 
pump u-cup seal will be flushed clear of the throat 
cartridge by the TSL Auto Lube System.

Plumbing

Route and install TSL tubing per F

IG

. 5. Consult the 

parts list on page 17 to ensure the correct tubing and 
fittings are used for each location in F

IG

. 5. See the note 

under 

CSP Valve

, page 8, regarding the requirement 

that unused outlet ports NOT be plugged.

Use 1/4" OD fluid tubing and push-to-connect fittings:

To connect the G3 Pro Automatic Lubrication Pump 
to the CSP inlet.

F

IG

. 4: Catalyst Pump Update with TSL Auto Lube System

11

13

17

16

15

12

12

18

TSL Reservoir

Lower Piston Rod

Packing Nut

Summary of Contents for ProMix PD

Page 1: ...professional use only Not approved for use in explosive atmospheres or hazardous classified locations See page 3 for model information including maximum working pressure Important Safety Instructions...

Page 2: ...Kit Offerings 18 Expansion Kit Installation 19 Accessories 19 Technical Specifications 19 California Proposition 65 19 Graco Standard Warranty 20 Related Manuals Manual in English Description 332298 G...

Page 3: ...0 4 14 41 4 Kit PD TSL Auto Lube 4 point 2 pump 24Z505 8 outlet w indicator plus 4 17L651 doubling plugs 1 25U419 600 4 14 41 4 Kit PD TSL Auto Lube 6 point 3 pump 24Z504 6 outlet w indicator 1 25U420...

Page 4: ...roper grounding setup or usage of the system can cause electric shock Turn off and disconnect power at main switch before disconnecting any cables and before servicing or installing equipment Connect...

Page 5: ...th genuine manufacturer s replacement parts only Do not alter or modify equipment Alterations or modifications may void agency approvals and create safety hazards Make sure all equipment is rated and...

Page 6: ...gular supply of fresh TSL helps flush away contaminates that would otherwise crystallize or harden and cause reduced pump u cup seal life Typical Installation This following figure FIG 1 Typical ProMi...

Page 7: ...rod cover See FIG 4 for details These parts provide secondary protection below the primary catalyst throat cartridge area This secondary protection keeps the pump rod flooded in TSL and provides the...

Page 8: ...NY outlet port will completely restrict fluid flow to all ports The upstream pressure will increase until the pressure relief valve at the G3 Pro pump outlet opens Refer to the CSP Valve manual for al...

Page 9: ...shooting If there is a blockage downstream of the CSP valve in any of the outlet lines the valve and the indicator will stop cycling Table 1 CSP Valve Port Usage Model Outlet Fitting 6 Port Usage Doub...

Page 10: ...skets 16 as necessary 5 Fill the TSL Reservoir and bleed air from the lower rod to ensure the rod remains wetted during operation See Plumbing page 10 As the pump cycles the pump displaces TSL from th...

Page 11: ...ges FIG 5 and the parts diagram on page 16 have three ports 1 Install one of the push to connect 10 32 fittings 10 for the TSL fluid line from the CSP valve 8 2 Install one of the barb fittings 17 for...

Page 12: ...gnant TSL with fresh TSL clears the contamination away from the seal rod interface area which then slows the wear process and leads to longer seal life NOTE See Table 2 ON Time per Lube Point page 13...

Page 13: ...4 0 7 0 4 7 3 5 2 8 2 3 2 0 1 8 1 6 1 4 1 3 8 32 0 16 0 8 0 5 3 4 0 3 2 2 7 2 3 2 0 1 8 1 6 1 5 9 36 0 18 0 9 0 6 0 4 5 3 6 3 0 2 6 2 3 2 0 1 8 1 6 10 40 0 20 0 10 0 6 7 5 0 4 0 3 3 2 9 2 5 2 2 2 0 1...

Page 14: ...om the rod guard and bearing cartridge eliminating wet air contamination during the TSL replacement process 1 Follow the pressure relief procedure in your ProMix PD Operation manual Shut off the PD un...

Page 15: ...may cause the lines to develop leaks or separate from the barb fitting Fluid pressure in the TSL line can be caused by either of the following The rod guard displacement flow volume through the bearin...

Page 16: ...3 17 16 15 11 1 3 4 2 5 5 8 9 6 10 18 7 7 14 8 9 9 9 5 6 7 12 7 7 6 7 6 7 18 18 17 25U418 25U420 25U417 25U419 See Table 1 CSP Valve Port Usage page 9 for specific outlet fitting and doubling plug loc...

Page 17: ...tee 1 8 nptf x 1 8 nptm 1 1 1 1 4 563375 VALVE relief 1 8 npt 600 psi 1 1 1 1 5 17L653 FITTING ptc 1 4 in Tube x 1 8 npt 2 2 2 2 6 17L440 FITTING ptc 1 4 in CSP outlet 2 4 6 8 7 18D411 TUBE nylon 1 4...

Page 18: ...24Z510 CSP 18 outlet NPT w indicator 24Z511 CSP 20 outlet NPT w indicator 24Z512 CSP 22 outlet NPT w indicator Step 3 Order the required number of 2 point fluid connect kits to make up the additional...

Page 19: ...cal Specifications See also the G3 Pro Automatic Lubrication Pump and CSP Valve manuals California Proposition 65 Part Kits 206996 Fluid TSL 1 Gallon 206995 Fluid TSL 1 Quart ProMix PD Proportioner Pl...

Page 20: ...material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANT...

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