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Installation 

8

3A8597B

Before Installation

Relieve pressure and power down the ProMix PD pump 
before installing this system. Follow the Pressure Relief 
Procedure in your ProMix PD Operation manual.

G3 Pro Automatic Lubrication 
Pump

See G3 Pro Automatic Lubrication Pump manual for 
proper installation, setup, and operation of the G3 Pro 
Automatic Lubrication Pump. The G3 Pro Automatic 
Lubrication Pump is tested with lightweight oil at the 
factory. 

CSP Valve

See the CSP Valve manual for proper installation and 
operation of the CSP valve. The CSP valves are tested 
with lightweight oil at the factory.

NOTE: 

DO NOT plug any unused CSP divider valve 

outlet ports or allow blockage of the fluid lines 
downstream of the divider valve. The CSP is a series 
progressive valve, which means that as fluid is pumped 
into the inlet port, a series of internal precision pistons 
progressively cycle while dispensing equal volumes 
sequentially from the outlet ports. Blockage of ANY 
outlet port will completely restrict fluid flow to all ports. 
The upstream pressure will increase until the pressure 
relief valve at the G3 Pro pump outlet opens. Refer to 
the CSP Valve manual for alternate valve port options.

NOTICE

The CSP Valve is a precision machined device with 
close-fitting internal pistons. Dirt, foreign materials, 
and contaminates allowed to enter the lubricant sys-
tem can cause damage and complete restriction or 
damage of the CSP Valve.

Always clean the G3 Pro reservoir fill cap area (F

IG

2) with a clean dry cloth prior to filling reservoir. Only 
use clean, fresh lubricate to prevent contamination 
and damage to system.

F

IG

. 2: G3 Pro Automatic Lubrication Pump

NOTICE

Fittings without a clamping ring cause the lubrication 
system to fail. Clamping rings insure the proper 
amount of lubrication is directed to each of the outlet 
ports. Without proper fittings some lube points may 
receive lower amounts or no lubrication leading to 
premature failure of the PD seals.

Always use the Graco provided block outlet fittings 
with clamping rings in the block outlet.

Refer to the CSP Valve manual for a complete list of 
available outlet fittings.

Summary of Contents for ProMix PD

Page 1: ...professional use only Not approved for use in explosive atmospheres or hazardous classified locations See page 3 for model information including maximum working pressure Important Safety Instructions...

Page 2: ...Kit Offerings 18 Expansion Kit Installation 19 Accessories 19 Technical Specifications 19 California Proposition 65 19 Graco Standard Warranty 20 Related Manuals Manual in English Description 332298 G...

Page 3: ...0 4 14 41 4 Kit PD TSL Auto Lube 4 point 2 pump 24Z505 8 outlet w indicator plus 4 17L651 doubling plugs 1 25U419 600 4 14 41 4 Kit PD TSL Auto Lube 6 point 3 pump 24Z504 6 outlet w indicator 1 25U420...

Page 4: ...roper grounding setup or usage of the system can cause electric shock Turn off and disconnect power at main switch before disconnecting any cables and before servicing or installing equipment Connect...

Page 5: ...th genuine manufacturer s replacement parts only Do not alter or modify equipment Alterations or modifications may void agency approvals and create safety hazards Make sure all equipment is rated and...

Page 6: ...gular supply of fresh TSL helps flush away contaminates that would otherwise crystallize or harden and cause reduced pump u cup seal life Typical Installation This following figure FIG 1 Typical ProMi...

Page 7: ...rod cover See FIG 4 for details These parts provide secondary protection below the primary catalyst throat cartridge area This secondary protection keeps the pump rod flooded in TSL and provides the...

Page 8: ...NY outlet port will completely restrict fluid flow to all ports The upstream pressure will increase until the pressure relief valve at the G3 Pro pump outlet opens Refer to the CSP Valve manual for al...

Page 9: ...shooting If there is a blockage downstream of the CSP valve in any of the outlet lines the valve and the indicator will stop cycling Table 1 CSP Valve Port Usage Model Outlet Fitting 6 Port Usage Doub...

Page 10: ...skets 16 as necessary 5 Fill the TSL Reservoir and bleed air from the lower rod to ensure the rod remains wetted during operation See Plumbing page 10 As the pump cycles the pump displaces TSL from th...

Page 11: ...ges FIG 5 and the parts diagram on page 16 have three ports 1 Install one of the push to connect 10 32 fittings 10 for the TSL fluid line from the CSP valve 8 2 Install one of the barb fittings 17 for...

Page 12: ...gnant TSL with fresh TSL clears the contamination away from the seal rod interface area which then slows the wear process and leads to longer seal life NOTE See Table 2 ON Time per Lube Point page 13...

Page 13: ...4 0 7 0 4 7 3 5 2 8 2 3 2 0 1 8 1 6 1 4 1 3 8 32 0 16 0 8 0 5 3 4 0 3 2 2 7 2 3 2 0 1 8 1 6 1 5 9 36 0 18 0 9 0 6 0 4 5 3 6 3 0 2 6 2 3 2 0 1 8 1 6 10 40 0 20 0 10 0 6 7 5 0 4 0 3 3 2 9 2 5 2 2 2 0 1...

Page 14: ...om the rod guard and bearing cartridge eliminating wet air contamination during the TSL replacement process 1 Follow the pressure relief procedure in your ProMix PD Operation manual Shut off the PD un...

Page 15: ...may cause the lines to develop leaks or separate from the barb fitting Fluid pressure in the TSL line can be caused by either of the following The rod guard displacement flow volume through the bearin...

Page 16: ...3 17 16 15 11 1 3 4 2 5 5 8 9 6 10 18 7 7 14 8 9 9 9 5 6 7 12 7 7 6 7 6 7 18 18 17 25U418 25U420 25U417 25U419 See Table 1 CSP Valve Port Usage page 9 for specific outlet fitting and doubling plug loc...

Page 17: ...tee 1 8 nptf x 1 8 nptm 1 1 1 1 4 563375 VALVE relief 1 8 npt 600 psi 1 1 1 1 5 17L653 FITTING ptc 1 4 in Tube x 1 8 npt 2 2 2 2 6 17L440 FITTING ptc 1 4 in CSP outlet 2 4 6 8 7 18D411 TUBE nylon 1 4...

Page 18: ...24Z510 CSP 18 outlet NPT w indicator 24Z511 CSP 20 outlet NPT w indicator 24Z512 CSP 22 outlet NPT w indicator Step 3 Order the required number of 2 point fluid connect kits to make up the additional...

Page 19: ...cal Specifications See also the G3 Pro Automatic Lubrication Pump and CSP Valve manuals California Proposition 65 Part Kits 206996 Fluid TSL 1 Gallon 206995 Fluid TSL 1 Quart ProMix PD Proportioner Pl...

Page 20: ...material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANT...

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