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Installation

3A8597B

7

A typical installation, as shown in F

IG

. 1, consists of the 

following (see also 

Parts

, page 16, for quantities for 

each model):

A

AC-powered G3 Pro Automatic Lubrication Pump 
(included) with an integrated On/Off programmable 
timer.

B

600 psi Pressure Relief Valve (included) at the 
pump outlet to protect the system from 
over-pressurization in the case of a blocked fluid 
line.

C

Graco CSP series progressive divider valve 
(included) to equally and sequentially direct flow 
from the G3 Pro Automatic Lubrication Pump into 
the number of lubrication points desired (one CSP 
outlet port per ProMix PD throat cartridge lube 
point).

D

¼” OD fluid tubing (included) and push-to-connect 
fittings (included) to connect the G3 Pro Automatic 
Lubrication Pump to the CSP inlet and outlet ports 
to lube points on the ProMix PD pump cartridges.

E

Barb fittings (included) and clear flexible 
polyurethane tubing (included) to connect to ProMix 
PD throat cartridges for routing used TSL fluid to a 
waste container.

F

Additional ProMix PD u-cup seals (included; 1 per 
catalyst pump) and pump lower rod guards with TSL 
ports (included; 1 per catalyst pump) to upgrade all 
catalyst pumps with a fourth u-cup seal and ported 
lower rod cover. See F

IG

. 4 for details. These parts 

provide secondary protection below the primary 
catalyst throat cartridge area. This secondary 
protection keeps the pump rod flooded in TSL and 
provides the regular exchange of TSL between the 
enclosed rod section and the standard TSL 
reservoir originally provided with the ProMix PD 
unit.

G

Extra TSL port fittings (included) and plugs 
(included) for use as needed.

H

TSL reservoir(s) originally provided with the ProMix 
PD system. Used for lubrication to the pump dose 
valves and to the catalyst ported lower rod cover 

(item F) provided in the auto lube kit. Reference 
page 3 for quantity of rod covers provided in each kit 
and information to order additional sets.

Installation

Grounding

G3 Pro Automatic Lubrication Pump:

 See the G3 Pro 

Automatic Lubrication Pump manual for proper 
grounding.

Waste pail:

 Follow local code. Use only conductive 

metal pails, placed on a grounded surface. Do not place 
the pail on a non-conductive surface, such as paper or 
cardboard, which interrupts grounding continuity.

All electrical wiring must be done by a qualified 
electrician and comply with all local codes and 
regulations.

The equipment must be grounded to reduce the risk 
of static sparking and electric shock. Electric or static 
sparking can cause fumes to ignite or explode. 
Improper grounding can cause electric shock. 
Grounding provides an escape wire for the electric 
current.

Summary of Contents for ProMix PD

Page 1: ...professional use only Not approved for use in explosive atmospheres or hazardous classified locations See page 3 for model information including maximum working pressure Important Safety Instructions...

Page 2: ...Kit Offerings 18 Expansion Kit Installation 19 Accessories 19 Technical Specifications 19 California Proposition 65 19 Graco Standard Warranty 20 Related Manuals Manual in English Description 332298 G...

Page 3: ...0 4 14 41 4 Kit PD TSL Auto Lube 4 point 2 pump 24Z505 8 outlet w indicator plus 4 17L651 doubling plugs 1 25U419 600 4 14 41 4 Kit PD TSL Auto Lube 6 point 3 pump 24Z504 6 outlet w indicator 1 25U420...

Page 4: ...roper grounding setup or usage of the system can cause electric shock Turn off and disconnect power at main switch before disconnecting any cables and before servicing or installing equipment Connect...

Page 5: ...th genuine manufacturer s replacement parts only Do not alter or modify equipment Alterations or modifications may void agency approvals and create safety hazards Make sure all equipment is rated and...

Page 6: ...gular supply of fresh TSL helps flush away contaminates that would otherwise crystallize or harden and cause reduced pump u cup seal life Typical Installation This following figure FIG 1 Typical ProMi...

Page 7: ...rod cover See FIG 4 for details These parts provide secondary protection below the primary catalyst throat cartridge area This secondary protection keeps the pump rod flooded in TSL and provides the...

Page 8: ...NY outlet port will completely restrict fluid flow to all ports The upstream pressure will increase until the pressure relief valve at the G3 Pro pump outlet opens Refer to the CSP Valve manual for al...

Page 9: ...shooting If there is a blockage downstream of the CSP valve in any of the outlet lines the valve and the indicator will stop cycling Table 1 CSP Valve Port Usage Model Outlet Fitting 6 Port Usage Doub...

Page 10: ...skets 16 as necessary 5 Fill the TSL Reservoir and bleed air from the lower rod to ensure the rod remains wetted during operation See Plumbing page 10 As the pump cycles the pump displaces TSL from th...

Page 11: ...ges FIG 5 and the parts diagram on page 16 have three ports 1 Install one of the push to connect 10 32 fittings 10 for the TSL fluid line from the CSP valve 8 2 Install one of the barb fittings 17 for...

Page 12: ...gnant TSL with fresh TSL clears the contamination away from the seal rod interface area which then slows the wear process and leads to longer seal life NOTE See Table 2 ON Time per Lube Point page 13...

Page 13: ...4 0 7 0 4 7 3 5 2 8 2 3 2 0 1 8 1 6 1 4 1 3 8 32 0 16 0 8 0 5 3 4 0 3 2 2 7 2 3 2 0 1 8 1 6 1 5 9 36 0 18 0 9 0 6 0 4 5 3 6 3 0 2 6 2 3 2 0 1 8 1 6 10 40 0 20 0 10 0 6 7 5 0 4 0 3 3 2 9 2 5 2 2 2 0 1...

Page 14: ...om the rod guard and bearing cartridge eliminating wet air contamination during the TSL replacement process 1 Follow the pressure relief procedure in your ProMix PD Operation manual Shut off the PD un...

Page 15: ...may cause the lines to develop leaks or separate from the barb fitting Fluid pressure in the TSL line can be caused by either of the following The rod guard displacement flow volume through the bearin...

Page 16: ...3 17 16 15 11 1 3 4 2 5 5 8 9 6 10 18 7 7 14 8 9 9 9 5 6 7 12 7 7 6 7 6 7 18 18 17 25U418 25U420 25U417 25U419 See Table 1 CSP Valve Port Usage page 9 for specific outlet fitting and doubling plug loc...

Page 17: ...tee 1 8 nptf x 1 8 nptm 1 1 1 1 4 563375 VALVE relief 1 8 npt 600 psi 1 1 1 1 5 17L653 FITTING ptc 1 4 in Tube x 1 8 npt 2 2 2 2 6 17L440 FITTING ptc 1 4 in CSP outlet 2 4 6 8 7 18D411 TUBE nylon 1 4...

Page 18: ...24Z510 CSP 18 outlet NPT w indicator 24Z511 CSP 20 outlet NPT w indicator 24Z512 CSP 22 outlet NPT w indicator Step 3 Order the required number of 2 point fluid connect kits to make up the additional...

Page 19: ...cal Specifications See also the G3 Pro Automatic Lubrication Pump and CSP Valve manuals California Proposition 65 Part Kits 206996 Fluid TSL 1 Gallon 206995 Fluid TSL 1 Quart ProMix PD Proportioner Pl...

Page 20: ...material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANT...

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