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307056Ką9

Troubleshooting

WARNING

To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the
Pressure Relief Procedure on page 6.

1.

Relieve the pressure.

2.

Check all possible remedies in the Troubleshooting
Chart before disassembling the pump.

Problem

Cause

Solution

Pump fails to operate

Restricted air line or inadequate air 
supply

Insufficient air pressure; closed 
or clogged air valves, etc.

Exhausted fluid supply

Damaged air motor

Clear air line or increase air supply.

Open or clean air valves, etc.

Refill fluid supply.

Service, see manual 307–043.

Pump operates but output
low on both strokes

Restricted air line or inadequate air 
supply

Insufficient air pressure; closed 
or clogged air valves, etc.

Exhausted fluid supply

Obstructed fluid line, valves, dispensing
valve, etc.

Worn throat packing (8)

Damaged cylinder o-rings (13)

Clear air line or increase air supply.

Open or clean air valves, etc.

Refill fluid supply.

Clear. (Relieve pressures and discon-
nect fluid line. Turn on air; if pump starts,
the line, etc. is clogged.)

Replace throat packing.

Replace o-rings.

Pump operates but output
low on down stroke

Held open or worn fluid intake valve

Damaged cylinder o-rings (13)

Clear or service fluid intake valve.

Replace o-rings.

Pump operates but output
low on up stroke

Held open or worn fluid piston or
seal (19)

Clear or service fluid piston or seal.

Erratic or accelerated 
operation

Exhausted fluid supply

Held open or worn fluid intake valve

Held open or worn fluid piston or
seal (19)

Refill fluid supply.

Clear or service fluid intake valve.

Clear or service fluid piston or seal.

Summary of Contents for Monark 207550

Page 1: ...id Working Pressure 120 psi 8 bar Maximum Air Input Pressure Model 207 550 Series E 55 gallon 200 liter drum size Table of Contents Symbols 2 Safety Warnings 2 Installation 4 Operation 6 Maintenance 7...

Page 2: ...t alter or modify this equipment D Check equipment daily Repair or replace worn or damaged parts immediately D Do not exceed the maximum working pressure of the lowest rated system component Refer to...

Page 3: ...a Do not smoke in the dispense area Do not turn on or off any light switch in the dispense area while operating or if fumes are present Do not operate a gasoline engine in the dispense area TOXIC FLUI...

Page 4: ...rs and letters in parentheses in the text refer to the callouts in the figures and the parts drawing NOTE Always use Genuine Graco Parts and Acces sories available from your Graco distributor Refer to...

Page 5: ...le unexpectedly which could result in serious injury including amputation or splashing of fluid in the eyes or on the skin Install an air filter regulator C in the pump air line upstream from the blee...

Page 6: ...the bleed type master air valve D Adjust the pump air regulator C until the pump is running smoothly Allow the pump to cycle slowly until all air is pushed out of the lines the fluid will be flowing i...

Page 7: ...he air and fluid hoses from the pump Disassemble the fluid pump and accessories See Service to disassemble the pump 4 Wash all the pump parts with an alkaline detergent at the manufacturer s recommend...

Page 8: ...8 307056K Notes...

Page 9: ...sure closed or clogged air valves etc Exhausted fluid supply Obstructed fluid line valves dispensing valve etc Worn throat packing 8 Damaged cylinder o rings 13 Clear air line or increase air supply O...

Page 10: ...ri cant when reassembling 1 Install the u cup packing 8 and throat bearing 17 in the throat packing housing 24 The lips of the u cup must face down into the housing and the lip of the bearing must fac...

Page 11: ...ing Assembly Detail B Piston Valve Assembly 0512 8 24 13 13 3 25 20 19 9 26 10 23 16 20 18 1 6 7 12 21 22 11 7 12 15 5 3 2 14 3 Ref 0630 0629 0628 See Detail A A 17 See Detail B See Detail C Lips must...

Page 12: ...12 307056K Parts 0334A 22 6 7 12 21 4 11 7 12 24 13 3 25 20 19 9 26 2 15 5 13 14 10 18 23 16 20 1 17 8 28...

Page 13: ...eve 1 18 167 970 HOUSING intake valve 1 19 167 971 SEAL piston neoprene 1 20 167 972 O RING nitrile rubber 3 are spares 6 21 167 974 ROD connecting 1 22 167 975 HOUSING retainer 1 23 169 626 PIN strai...

Page 14: ...201 mm 56 8 in 1443 mm 45 in 1143 mm 36 7 in 933 mm 11 in 280 mm 3 4 npt f Air Exhaust Outlet 5 69 in 145 mm dia 2 12 in 54 mm dia 2 22 in 56 4 mm Pin Length Grounding Lug 3 8 npt f Air Inlet 1 1 2 in...

Page 15: ...at 60 cycles per minute 2 3 gallons 8 7 liters Air consumption approximately 8 scfm 0 224 m minute per gallon 3 8 liters at 100 psi 7 bar air pressure Minimum air hose size 0 5 in 13 mm ID Maximum ope...

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