background image

Operation

Pressure Relief Procedure

WARNING

PRESSURIZED EQUIPMENT HAZARD
The system pressure must be manually relieved to
prevent the system from starting or spraying acci-
dentally. To reduce the risk of an injury from acci-
dental spray from the dispense valve, splashing
fluid, or moving parts, follow the Pressure Relief
Procedure
 whenever you:

D

are instructed to relieve the pressure,

D

stop dispensing,

D

check or service any of the system equipment,

D

or install or clean the dispense valve nozzle.

1.

Shut off the air supply to the pump.

2.

Close the bleed-type master air valve (required in
system).

3.

Open the fluid ball valve and/or dispensing valve to
relieve fluid pressure.

NOTE: The sanitary pump was assembled using
sanitary lubricant on moving parts and was tested in
water. Flush the pump thoroughly with an approved
cleaning solution or disassemble and sanitize the parts
before using the pump. Refer to the Cleaning Proce-
dure 
on page 7. Check local and state codes for
specific limitations.

Adjusting the Pump Speed and Pressure

WARNING

COMPONENT RUPTURE HAZARD
To reduce the risk of component rupture,
which could cause serious injury, 

never

exceed 120 psi (8 bar) air supply pres-

sure to the pump. Read the warning section
EQUIPMENT MISUSE HAZARD.

Open the bleed-type master air valve (D). Adjust the
pump air regulator (C) until the pump is running
smoothly.

Allow the pump to cycle slowly until all air is pushed
out of the lines (the fluid will be flowing in a steady
stream from the fluid outlet) and the pump is primed.

With the air supply turned on, the pump will start when
the dispensing valve is opened, and stall against
pressure when the valve is closed. In a circulating
system, the pump operates until the air supply is
turned off.

Pump Shutdown

WARNING

To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the
Pressure Relief Procedure at left.

To shut off the pump, relieve the pressure.

Care of the Pump

CAUTION

Do not expose the air motor to temperatures higher
than 200

_

F (93

_

C) or the immersed fluid pump to

temperatures higher than 250

_

F (121

_

C). Excessive

temperatures may damage the pump packings and
seals.

If the pump accelerates quickly, or is running too fast,
stop the pump immediately and check the fluid supply.
If the supply is empty and air has been pumped into
the lines, refill the container and prime the pump and
lines with fluid. Be sure to eliminate all air from the
system.

CAUTION

Never allow the pump to run dry of fluid. A dry pump
will accelerate to a high speed, possibly damaging
itself.

Always stop the pump at the bottom of its stroke to
prevent fluid from drying on the displacement rod (the
air motor will exhaust at the bottom of the stroke).

Summary of Contents for Monark 207550

Page 1: ...id Working Pressure 120 psi 8 bar Maximum Air Input Pressure Model 207 550 Series E 55 gallon 200 liter drum size Table of Contents Symbols 2 Safety Warnings 2 Installation 4 Operation 6 Maintenance 7...

Page 2: ...t alter or modify this equipment D Check equipment daily Repair or replace worn or damaged parts immediately D Do not exceed the maximum working pressure of the lowest rated system component Refer to...

Page 3: ...a Do not smoke in the dispense area Do not turn on or off any light switch in the dispense area while operating or if fumes are present Do not operate a gasoline engine in the dispense area TOXIC FLUI...

Page 4: ...rs and letters in parentheses in the text refer to the callouts in the figures and the parts drawing NOTE Always use Genuine Graco Parts and Acces sories available from your Graco distributor Refer to...

Page 5: ...le unexpectedly which could result in serious injury including amputation or splashing of fluid in the eyes or on the skin Install an air filter regulator C in the pump air line upstream from the blee...

Page 6: ...the bleed type master air valve D Adjust the pump air regulator C until the pump is running smoothly Allow the pump to cycle slowly until all air is pushed out of the lines the fluid will be flowing i...

Page 7: ...he air and fluid hoses from the pump Disassemble the fluid pump and accessories See Service to disassemble the pump 4 Wash all the pump parts with an alkaline detergent at the manufacturer s recommend...

Page 8: ...8 307056K Notes...

Page 9: ...sure closed or clogged air valves etc Exhausted fluid supply Obstructed fluid line valves dispensing valve etc Worn throat packing 8 Damaged cylinder o rings 13 Clear air line or increase air supply O...

Page 10: ...ri cant when reassembling 1 Install the u cup packing 8 and throat bearing 17 in the throat packing housing 24 The lips of the u cup must face down into the housing and the lip of the bearing must fac...

Page 11: ...ing Assembly Detail B Piston Valve Assembly 0512 8 24 13 13 3 25 20 19 9 26 10 23 16 20 18 1 6 7 12 21 22 11 7 12 15 5 3 2 14 3 Ref 0630 0629 0628 See Detail A A 17 See Detail B See Detail C Lips must...

Page 12: ...12 307056K Parts 0334A 22 6 7 12 21 4 11 7 12 24 13 3 25 20 19 9 26 2 15 5 13 14 10 18 23 16 20 1 17 8 28...

Page 13: ...eve 1 18 167 970 HOUSING intake valve 1 19 167 971 SEAL piston neoprene 1 20 167 972 O RING nitrile rubber 3 are spares 6 21 167 974 ROD connecting 1 22 167 975 HOUSING retainer 1 23 169 626 PIN strai...

Page 14: ...201 mm 56 8 in 1443 mm 45 in 1143 mm 36 7 in 933 mm 11 in 280 mm 3 4 npt f Air Exhaust Outlet 5 69 in 145 mm dia 2 12 in 54 mm dia 2 22 in 56 4 mm Pin Length Grounding Lug 3 8 npt f Air Inlet 1 1 2 in...

Page 15: ...at 60 cycles per minute 2 3 gallons 8 7 liters Air consumption approximately 8 scfm 0 224 m minute per gallon 3 8 liters at 100 psi 7 bar air pressure Minimum air hose size 0 5 in 13 mm ID Maximum ope...

Reviews: