Graco LineLazer v 3900 Operation Manual Download Page 2

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3A3388A Operation

Table of Contents

Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Important Laser Information for Units with Laser

Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Battery Disposal . . . . . . . . . . . . . . . . . . . . . . . . . 8

Tip Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Component Identification (LLV 3900/5900) . . . . . 10

Grounding Procedure

(For Flammable Materials Only) . . . . . . . . . . 11

Pressure Relief Procedure . . . . . . . . . . . . . . . . . . 11

Setup/Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

SwitchTip and Guard Assembly . . . . . . . . . . . . 14

Gun Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Install Guns . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Position Gun . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Select Guns (Standard Series) . . . . . . . . . . . . . 15

Select Auto Guns (HP Auto Series) . . . . . . . . . 16

Gun Positions Chart . . . . . . . . . . . . . . . . . . . . . 17

Gun Arm Mounts . . . . . . . . . . . . . . . . . . . . . . . . 18

Change Gun Position

(Front and Back) . . . . . . . . . . . . . . . . . . . . . 18

Change Gun Position

(Left and Right) . . . . . . . . . . . . . . . . . . . . . . 18

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Trigger Sensor Adjustment . . . . . . . . . . . . . . . . 19

Gun Cable Adjustment . . . . . . . . . . . . . . . . . . . 20

Straight Line Adjustment . . . . . . . . . . . . . . . . . . 21

Handle Bar Adjustment . . . . . . . . . . . . . . . . . . . 21

Dot Laser (if applicable) . . . . . . . . . . . . . . . . . . 22

Cleanup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Standard Series . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

LineLazer V LiveLook Display . . . . . . . . . . . . . . . 25

Standard Series . . . . . . . . . . . . . . . . . . . . . . . . . 25

Initial Setup (Standard Series) . . . . . . . . . . . . . . 26

Striping Mode (Standard Series) . . . . . . . . . . . . 28

Measure Mode (Standard Series) . . . . . . . . . . . 29

Setup/Information . . . . . . . . . . . . . . . . . . . . . . . 30

Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

HP Auto Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

LineLazer V LiveLook Display . . . . . . . . . . . . . . . 34

HP Auto Series . . . . . . . . . . . . . . . . . . . . . . . . . 34

Initial Setup (HP Auto Series) . . . . . . . . . . . . . . 35

Striping Mode (HP Auto Series) . . . . . . . . . . . . 37

Measure Mode (HP Auto Series) . . . . . . . . . . . . 38

Layout Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Stall Calculator . . . . . . . . . . . . . . . . . . . . . . . . . 40

Angle Calculator . . . . . . . . . . . . . . . . . . . . . . . . 41

Setup/Information . . . . . . . . . . . . . . . . . . . . . . . 43

Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Data Logging . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

LineLazer V 3900, 5900 . . . . . . . . . . . . . . . . . . 48

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Fluid Pump Runs Constantly . . . . . . . . . . . . . . . 54

Pinion Assembly/Clutch Armature/Clamp . . . . . . 55

Pinion Assembly/Clutch Armature Removal . . . 55

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Clamp Removal . . . . . . . . . . . . . . . . . . . . . . . . . 56

Clamp Installation . . . . . . . . . . . . . . . . . . . . . . . 56

Wiring Diagram (Standard Series) . . . . . . . . . . . . 57

Wiring Diagram (HP Auto Series) . . . . . . . . . . . . . 58

World Symbol Key . . . . . . . . . . . . . . . . . . . . . . . . . 59

Technical Specifications . . . . . . . . . . . . . . . . . . . . 60

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 64

Summary of Contents for LineLazer v 3900

Page 1: ...instructions in this manual and in related manuals Be familiar with the controls and the proper usage of the equipment Save these instructions Related Manuals 3A3389 Parts 311254 Gun 309277 Pump 3A34...

Page 2: ...pplicable 22 Cleanup 23 Standard Series 24 LineLazer V LiveLook Display 25 Standard Series 25 Initial Setup Standard Series 26 Striping Mode Standard Series 28 Measure Mode Standard Series 29 Setup In...

Page 3: ...uto 1 Auto Gun 1 Manual Gun HP Auto 2 Auto Guns 17H449 17H450 17K577 17H451 with laser 17K638 17H452 with laser 17K579 17H453 with laser LineLazer V 5900 Model Standard 1 Manual Gun Standard 2 Manual...

Page 4: ...ners unless they are anti static or conductive Stop operation immediately if static sparking occurs or you feel a shock Do not use equipment until you identify and correct the problem Keep a working f...

Page 5: ...intended purpose Call your distributor for information Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equi...

Page 6: ...es and get immediate medical attention Only use the battery type specified for use with the equipment See Technical Data Replace battery only in well ventilated area and away from flammable or combust...

Page 7: ...beams to be aimed toward traffic vehicles or heavy equipment Even when not damaging at long distances the high brightness of lasers can distract or disrupt vehicle operations Never point a laser at a...

Page 8: ...peration Battery Disposal Do not place batteries in the trash Recycle batteries according to local regulations To find a recycling location in the USA and Canada call 1 800 822 8837 or go to www call2...

Page 9: ...325 4 10 LL5327 4 10 LL5329 4 10 LL5331 4 10 LL5333 4 10 LL5335 4 10 LL5355 4 10 LL5417 6 15 LL5419 6 15 LL5421 6 15 LL5423 6 15 LL5425 6 15 LL5427 6 15 LL5429 6 15 LL5431 6 15 LL5435 6 15 LL5621 12 3...

Page 10: ...5 5 6 6 7 7 8 8 9 9 10 11 11 12 14 13 13 12 14 10 ti27502a 1 2 3 1 Display 2 Pump ON OFF switch Engine Stop switch 3 Pressure control 4 Manual spray gun trigger 5 Prime Pressure relief valve 6 Filter...

Page 11: ...ay tip or hose is clogged or that pressure has not been fully relieved a VERY SLOWLY loosen the tip guard retaining nut or the hose end coupling to relieve pressure gradually b Loosen the nut or coupl...

Page 12: ...t pressure NOTE Minimum hose size allowable for proper sprayer operation is 3 8 in x 50 ft for LL3900 5900 9 Place siphon tube set in grounded metal pail par tially filled with flushing fluid Attach g...

Page 13: ...losed c Set throttle to fast d Set engine switch to ON e Pull starter cord 11 After engine starts move choke to open 12 Set throttle to desired setting 13 Digital display is functional after engine st...

Page 14: ...Tighten leaky fittings Repeat Setup Startup steps 1 17 If no leaks continue to trigger gun until system is thoroughly flushed Proceed to step 18 19 Place siphon tube in paint pails 20 Trigger all gun...

Page 15: ...ion can be to swing the gun out at an angle and rotate the tip guard This results in better visibility for the user Select Guns Standard Series 3 Connect gun cables to left or right gun selector plate...

Page 16: ...gun selector buttons to determine which guns are active Each gun selector has 3 settings continuous line OFF and programmed line pattern 2 Use the gun trigger control to actuate auto guns 4 Examples 1...

Page 17: ...n 17 Gun Positions Chart 1 One line 2 One line up to 24 in 61cm wide 3 Two lines 4 One line or two lines to spray around obstacles 5 One gun curb 6 Two gun curb 7 Two lines or one line up to 24 in 61...

Page 18: ...assembly into desired gun arm mounting slot 4 Tighten gun arm knob into gun arm mounting slot Change Gun Position Left and Right Removal 1 Loosen vertical gun arm knob on gun arm mounting bar and rem...

Page 19: ...of fluid spray No fluid spray 2 Turn screw in handle clockwise if spray icon appears before fluid spray starts No spray icon 3 Turn screw in handle counterclockwise if fluid spray starts before spray...

Page 20: ...P Auto Series The HP Auto Series can be equipped with two gun actu ators Each gun actuator is capable of operating one cable 1 Select cable end with adjuster 2 Install exposed cable through cable brac...

Page 21: ...orm the following steps 1 Loosen bolt on the front wheel bracket 2 If striper arcs to the right loosen left set screw and tighten right set screw for fine tune adjustment 3 If striper arcs to the left...

Page 22: ...laser to desired location on the gun arm 4 Route wires from the switch to the battery and con nect to the and terminals 5 Connect the switch leads to the wire harness 6 Reattach battery cover 7 Turn o...

Page 23: ...flush oil base paint 6 Hold gun against paint bucket and pull trigger until water or solvent appears 7 Move gun to solvent or water bucket Hold gun against bucket and pull trigger until the system is...

Page 24: ...Standard Series 24 3A3388A Operation Standard Series ti27920a...

Page 25: ...R ACCURATE DISTANCE CALCULATIONS THE MACHINE MUST BE CALIBRATED 0RESS TO CALIBRATE THE MACHINE 5SE A DISTANCE OF AT LEAST FEET OR MORE MEASURE MODE SETTING INFO MEASURE MODE 1950 psi 746 46 gal 14 mil...

Page 26: ...rld Symbol Key page 59 NOTE Language can be changed later Units Press to enter settings and then again to enter units Select appropriate units of measure US Units Pressure psi Volume gallons Distance...

Page 27: ...ligned with steel tape 8 Stop when chosen part of unit aligns with 26 ft 8m or distance entered on steel tape 25 ft 7 6m dis tance 9 Push to complete calibration Calibration is not complete when the e...

Page 28: ...g 2 Set pump switch to ON 3 Pull trigger to spray 5 1 2 3 4 9 8 7 6 ti27889a MIL Ref Description 1 Resets Distance Gallons Mils 2 Job logging 3 Scroll between menu screens 4 Line width adjustment butt...

Page 29: ...elect Measure Mode 2 Press and release Move striper forwards or backwards Moving backwards is a negative dis tance 3 Press and release to end measured length Up to six lengths are viewable Ref Descrip...

Page 30: ...LiveLook Display 30 3A3388A Operation Setup Information Use to select Setup Information Press to select Language See Language page 26 See Calibration page 26 See Settings page 31 See Information page...

Page 31: ...ion 31 Settings Use to select Setup Information Press to open Settings Menu Chooses the machine type Necessary for accurate gallon counting Use to set time and date Use Set units with Use to adjust sc...

Page 32: ...u Displays and logs life data and striper information View and test functionality of components Logs last four error codes that occurred Code Description 02 Over pressure 03 No transducer detected Res...

Page 33: ...HP Auto Series 3A3388A Operation 33 HP Auto Series ti27942a...

Page 34: ...Layout Mode ROP A DOT AT A CHOSEN DISTANCE TO LAYOUT A PARKING LOT s NTER STALL SIZE ACTIVATE AN AUTO GUN PRESS THE RED BUTTON AND ROLL THE MACHINE 4O STOP DOTTING PRESS THE RED BUTTON AGAIN AVORITES...

Page 35: ...ld Symbol Key page 59 NOTE Language can be changed later Units Press to enter settings and then again to enter units Select appropriate units of measure US Units Pressure psi Volume gallons Distance f...

Page 36: ...ress and release gun trigger control to start cali bration 7 Move striper forward Keep laser dot on steel tape 8 Stop when laser aligns with 26 ft 8m or distance entered on steel tape 25 ft 7 6m dista...

Page 37: ...seconds 2 Cycles between viewing line width or paint and space value 3 Cycles between Manual Mode Semi Automatic Mode Automatic Mode Manual Mode Press and hold gun trigger control to stripe Semi Auto...

Page 38: ...ength Up to six lengths are viewable The most recent measured length is also saved as the measured distance in the Stall Calculator display See Stall Calculator page 40 If an auto gun is activated pre...

Page 39: ...gger control is pressed and released again An indicator on the screen alternately flash when gun trigger control is pressed to signal mode is active Ref Description 1 Opens Stall Calculator Menu See S...

Page 40: ...op measuring Stall size and calculated number of stalls are both adjustable 3 Press to return to Layout Mode The Stall size is saved and displayed on the Layout Mode screen 4 Press and release gun tri...

Page 41: ...ine Length 3 Press to transfer calculated off set distance to Layout Mode Save this value in favorites if desired Ref Description 1 Transfers calculated dot spacing B to Layout Mode 2 Transfers calcul...

Page 42: ...ess to transfer calculated dot spacing dis tance to Layout Mode Save this value in favorites if desired 5 Press and release gun trigger control to start mark ing stall size dots Press and release gun...

Page 43: ...y 3A3388A Operation 43 Setup Information Use to select Setup Information Press to select Language See Language page 35 See Calibration page 35 See Settings page 44 See Information page 45 See Marker L...

Page 44: ...te gallon counting Use to set time and date Needed for accurate Data Logging Set units with Use to adjust screen contrast to the desired value For programmed skip lines press to choose In Auto mode gu...

Page 45: ...data and striper information View and test functionality of component Logs last four error codes that occurred Code Description 02 Over pressure 03 No transducer detected Reset error codes ti27836a St...

Page 46: ...ple spaced handicap stall layout Double line stalls 4 Set gun switch to skip line or solid line 5 Press and release gun trigger control to start mark ing dots Press and release gun trigger control aga...

Page 47: ...the previous time stamp Time stamps occur at the following intervals Every time the machine is turned on Every hour of constant run time When the user manually takes a time stamp When line width chan...

Page 48: ...ent elements can be purchased from your local HONDA dealer WEEKLY Check level of TSL in displacement pump packing nut Fill nut if necessary Keep TSL in nut to help prevent fluid buildup on piston rod...

Page 49: ...ure adjusting knob clockwise to increase pressure Fluid filter is dirty Clean filter Page 23 Tip or tip filter is clogged Clean tip or tip filter See spray gun manual Displacement pump piston rod is s...

Page 50: ...e Throat packings are worn or damaged Replace packings See pump manual Displacement rod is worn or damaged Replace rod See pump manual Fluid is spitting from gun Air in pump or hose Check and tighten...

Page 51: ...lace sensor Mils not calculating or calcu lates wrong Distance sensor See Distance counter not operating properly Gallon counter See Gallon liter counter not adding fluid vol ume Line width not entere...

Page 52: ...and replace fuse Solenoid is jammed Spray Lubrication on solenoid plunger Solenoid is failed Check resistance across solenoid wires Resis tance should be between 2 and 26 ohms If it s not replace sol...

Page 53: ...tivated Press the 1 or 2 button on control to activate a gun Cable is not adjusted properly Adjust Cable to properly actuate gun trigger page 20 Tip clog Clear tip or Replace tip Battery voltage is to...

Page 54: ...ump manual for the sprayer for further troubleshooting proce dures Disconnect clutch wires from control board see diagram page 58 Does the pump stop run ning Mechanical problem in the clutch pinion as...

Page 55: ...reliefs 130r and 123 3 Remove four screws 36 and pinion assembly 29 4 Place pinion assembly 29 on bench with rotor side up 5 Remove four screws 28 and lock washers 24 Install two screws in threaded ho...

Page 56: ...l pinion assembly 29 with four screws 36 and washers 37 7 Connect clutch cable connectors to inside of pres sure control Clamp Removal 1 Remove engine 2 Drain gasoline from tank according to Honda man...

Page 57: ...iring Diagram Standard Series 196 44 YELLOW GREY 23 CLUTCH COIL 119512 96 45 46 YELLOW WHITE YELLOW RED WHITE RED 169 CLUTCH ENGINE STOP SWITCH 128783 148 141 POTENTIOMETER 58 CONTROL BOARD 24Y310 STA...

Page 58: ...LACK CLUTCH COIL 119512 96 45 46 YELLOW WHITE YELLOW RED WHITE RED 169 CLUTCH ENGINE STOP SWITCH 128783 148 141 POTENTIOMETER 58 CONTROL BOARD 24Y311 HP AUTO BLACK WHITE BLACK RED PROGRAMMING PORT GUN...

Page 59: ...STALL CALCULATOR ANGLE CALCULATOR STALL WIDTH DOT SIZE SELECTOR CALIBRATE START RECORDING NEW JOB JOBS TIME STAMP SCROLL SETTINGS UNITS INFORMATION LIFE DATA MARKER LAYOUT MODE GUN SETTINGS SPECIFIC...

Page 60: ...63 cm Packaged 186 69 cm Weight dry no paint Unpackaged 230 lbs Packaged 297 lbs Unpackaged 104 kg Packaged 135 kg Noise dBa Sound Power per ISO 3744 103 1 Sound Pressure measured at 3 3 feet 1m 86 5...

Page 61: ...packaged 174 63 cm Packaged 186 69 cm Weight dry no paint Unpackaged 250 lbs Packaged 317 lbs Unpackaged 113 kg Packaged 144 kg Noise dBa Sound Power per ISO 3744 103 1 Sound Pressure measured at 3 3...

Page 62: ...50 in Unpackaged 174 63 cm Packaged 186 69 cm Weight dry no paint Unpackaged 240 lbs Packaged 307 lbs Unpackaged 109 kg Packaged 139 kg Noise dBa Sound Power per ISO 3744 103 1 Sound Pressure measured...

Page 63: ...50 in Unpackaged 174 63 cm Packaged 186 69 cm Weight dry no paint Unpackaged 266 lbs Packaged 333 lbs Unpackaged 121 kg Packaged 151 kg Noise dBa Sound Power per ISO 3744 103 1 Sound Pressure measure...

Page 64: ...d by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect...

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