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Installation 

4

332590A

5.

Install control box:

Electric Reactor only: Tilt control box (2) right and 
forward then insert left of insulated tubing. Secure 
with screws (7).

NOTE: If the control box does not easily slide into place, 
loosening or removing the motor cover can help. 

Hydraulic Reactor only: Use three screws (7) to 
install control box (2) in location shown.

Attach Control Box Electrical Connections

6.

Find the DIN rail inside of the Reactor cabinet. See 
F

IG

. 1, F

IG

. 2, or F

IG

. 3 on page 5.

7.

Electric Reactors only, see F

IG

. 1 and F

IG

. 2 on 

page 5 to identify whether your system uses style 1 
or style 2 of DIN rail. 

NOTE: The difference between style 1 and style 2 DIN 
rails is the layout of the terminal blocks on the left hand 
side.

NOTE: In the following steps, ensure stripped wire ends 
are fully inserted into terminal connectors.

8.

Insert green grounding wire (G) from control box 
into grounding terminal block (6) supplied with kit, 
then tighten screw (Y) to secure wire.

9.

Install grounding terminal block (6) onto right end of 
DIN rail then tighten center screw (X) to secure in 
place. See F

IG

. 1 for DIN rail style 1 or F

IG

. 2 for DIN 

rail style 2.

NOTE: The black power wires (B, C) are interchange-
able.

10. For hydraulic Reactors, loosen screws (S) then 

insert black power wires (B, C) into the top of the 
highlighted terminal blocks (F) shown in F

IG

. 3. 

Tighten screws (S).

For electric Reactor DIN rail style 1, insert black 
power wires (B, C) into the bottom of the highlighted 
terminal blocks (F) shown in F

IG

. 2. Tighten screws 

(S).

For electric Reactor DIN rail style 2, loosen 
screws (S) then insert black power wires (B, C) into 
same slots as existing wires (Z) as shown in F

IG

. 1. 

Tighten screws (S).

11. Pull on all wires (B, C, G, Z) to ensure the connec-

tions are secure. Re-install and tighten any loose 
wires.

To prevent electric shock, do not pinch wires when 
installing control box in the following step.

ti21801a

ti21802a

Summary of Contents for InSite 24T278

Page 1: ...temperature setpoint actual pressure pressure setpoint cycles and GPS location from a Reactor proportioner Not approved for use in explosive atmospheres or hazardous locations Model 24T278 Important S...

Page 2: ...Reac tor models Manual Description 312062 Hydraulic Reactor Operation 312063 Hydraulic Reactor Repair 312065 Electric Reactor Operation 312066 Electric Reactor Repair Reactor Model Part Numbers E 20...

Page 3: ...cables from control box 2 through split rubber sheet in top of cabinet NOTE Electric Reactor only When installing the control box in the following step pull wires through the split rub ber sheet in to...

Page 4: ...grounding wire G from control box into grounding terminal block 6 supplied with kit then tighten screw Y to secure wire 9 Install grounding terminal block 6 onto right end of DIN rail then tighten cen...

Page 5: ...Installation 332590A 5 FIG 1 Electric Reactor DIN Rail Style 1 FIG 2 Electric Reactor DIN Rail Style 2 FIG 3 Hydraulic Reactor DIN Rail Style 3 B C S F Z 6 G Y X B C S F X G Y 6 F S B C 6 Y X...

Page 6: ...install cover kit AA See FIG 5 NOTE The cap on the HEAT cable plug may prevent plug from being fully inserted into the temperature con trol module Press plug to the right then press plug the rest of...

Page 7: ...ween display and frame so that bracket mounts to the behind the display with the LED status window AA visible to operator and the cable connector on the bottom See FIG 7 21 Tighten acorn nuts AN to se...

Page 8: ...en LED on the Temperature Control Module will blink rapidly and the display will show E99 When the update is com plete the green light on the Temperature Control Mod ule will blink slowly and the disp...

Page 9: ...l number from the cel lular box below Verify Module Status To check the status of the cellular module locate the status LEDs on the module then refer to the following chart LED Status Description Gree...

Page 10: ...lled See Installation on page 3 Verify 12V at output of the power supply Make sure the M8 4 pin to M12 8 pin cable is installed between cel lular module and control box Has not identified GPS location...

Page 11: ...mocouple is not correctly installed on the hose or is broken See Reactor repair manual Pressure data not displayed on website 4 pin connector is not plugged into the correct terminal on the tempera tu...

Page 12: ...2e SPACER nylon 1 2f NUT 4 40 1 2g LABEL 1 2h 127189 CONVERTER 1 2i 127188 POWER SUPPLY 12V 1 3 16V506 BRACKET mounting 1 4 24T050 CABLE M8 4 pin Female to M12 8 pin Male 1 5 meters 1 5 NUT locking 8...

Page 13: ...Weight 2 3 lb 1 0 kg Cellular Module Weight 0 5 lb 0 2 kg Voltage into Control Box 100 240VAC 50 60 Hz Operating Temperature 22 to 167 F 30 to 75 C Storage Temperature 40 to 185 F 40 to 85 C Ambient...

Page 14: ...ipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUS...

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