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308–529

6

STARTUP

Always use this startup procedure to ensure that the

unit is started safely and properly.

1. Check oil levels.

Engine: Add SAE 30 or 10W–30 weight detergent

oil as necessary.

Pump: Add SAE 20 or 30 weight non–detergent oil

as necessary.

NOTE:

  Some units are equipped with a low–oil

sensor that shuts the engine off if the oil level

falls below a certain level. If the unit stops

unexpectedly, check both the oil and the fuel

levels. Check the oil level each time the unit is

refueled.

2. Check fuel level.

WARNING

DO NOT  refuel a hot engine. Refueling a hot

engine could cause a fire. Use only fresh, clean

regular or unleaded gasoline. Close the fuel

shutoff valve during refueling.

3. Turn on the water supply.

CAUTION

Never run the unit dry. Costly damage to the pump

will result. Always be sure the water supply is

completely turned on before operating.

4. Trigger the gun until water sprays from the tip

indicating that the air is purged from the system.

5. Open the fuel shutoff valve. Be sure the spark plug

ignition cable is pushed firmly onto the spark plug.

On those units equipped with an ignition shutof f

switch, put the switch in the “on” position and put

the throttle in the “run” position.

6. Start the engine.

NOTE:

For easier starting, have one person start the

pressure washer while another person

triggers the spray gun.

If the engine is cold, completely close the engine

choke. Grasp the starter rope, brace one foot on

the pressure washer chassis and pull rope rapidly

and firmly. Continue holding the rope as it returns.

Pull and return the rope until the engine starts. In

cool weather, the choke may have to be kept closed

for 10 to 30 seconds before opening it to keep the

engine running. Otherwise, open the choke as

soon as the engine starts.

If the engine is warm, leave the choke open, or just

partly close it. Start the engine as described in the

preceding paragraph. When it starts, be sure to

open the choke completely.

CAUTION

On recoil start engines, never let the starter rope

return by itself. It could jam the recoil system.

7.

ALWAYS engage the gun’ s trigger safety latch

whenever you stop spraying, even for a moment, to

reduce the risk of fluid injection or splashing in the

eyes or on the skin if the gun is bumped or triggered

accidentally.

8.

ALWAYS observe the following 

CAUTIONS

 to

avoid costly damage to the pressure washer.

CAUTION

DO NOT allow the pressure washer to idle for more

than 10 minutes. Doing so may cause the

recirculating water to overheat and seriously

damage the pump. Turn off the pressure washer if it

will not be spraying or cleaning at least every 10

minutes. If heated inlet water is used, reduce this

time further.

DO NOT  run the pump dry , which will quickly

damage the pump. Be sure the water supply is fully

turned on before starting the pump.

DO NOT operate the pressure washer with the inlet

water screen removed. This screen helps keep

abrasive sediment out of the pump, which could

clog or scratch the pump. Keep this screen clean.

DO NOT pump caustic materials; such materials

may corrode the pump components.

9. See the chemical injector or sandblaster kit manual

for detailed cleaning information if these

accessories are used.

Summary of Contents for Hydra-Clean 2540

Page 1: ...asher HYDRA CLEAN 2540 9 HP ENGINE P N 800 638 Series A P N 800 690 Series A 2500 psi 172 bar OPERATING PRESSURE 3000 psi 207 bar MAXIMUM WORKING PRESSURE HYDRA CLEAN 3040 11 HP ENGINE P N 800 639 Ser...

Page 2: ...ings injected directly into the bloodstream Consultation with a plastic surgeon or reconstructive hand surgeon may be advisable Pressure Relief Procedure To reduce the risk of serious bodily injury in...

Page 3: ...re due to any kind of wear damage or misuse the high pressure spray emitted from it can cause a fluid injection injury or other serious bodily injury or property damage ALL FLUID HOSES MUST HAVE STRAI...

Page 4: ...sure washer to prevent discharging high pressure fluid from the gun TERMS WARNING Alerts user to avoid or correct conditions that could cause bodily injury CAUTION Alerts user to avoid or correct cond...

Page 5: ...ppropriate spray tip on the wand See Installing and Changing Spray Tips If you are using a sandblaster kit see its separate manual for installation instructions Connect to Water Supply CAUTION Before...

Page 6: ...rmly Continue holding the rope as it returns Pull and return the rope until the engine starts In cool weather the choke may have to be kept closed for 10 to 30 seconds before opening it to keep the en...

Page 7: ...ing Spray Tips WARNING To reduce the risk of serious bodily injury including fluid injection or splashing in the eyes or onto the skin use extreme caution when changing spray tips ALWAYS follow the pr...

Page 8: ...the appropriate maintenance See maintenance chart MAINTENANCE Observing regular maintenance intervals helps ensure that you get maximum performance and life from the pressure washer There is a break i...

Page 9: ...l sensor Start Stop switch in Stop position Water in gasoline or old fuel Choked improperly Flooded engine Dirty air cleaner filter Spark plug dirty wrong gap or wrong type Spray gun closed Water leak...

Page 10: ...ssure Washer 8 7 4 29 12 11 10 10 18 23 33 20 24 35 36 42 44 26 25 3 3 0 32 26 32 26 28 22 26 27 34 11 10 61 60 20 6 21 43 65 64 38 17 19 5 2 14 1 63 9 15 16 13 15 16 47 10 10 11 52 62 56 57 58 37 49...

Page 11: ...EW Cap hex hd 3 8 16 x 3 1 28 801 858 BRACKET Front Leg 1 29 803 925 HANDLE 1 30 800 641 FRONT LEG ASSEMBLY incl 22 26 27 28 32 1 31 803 301 LABEL Model 2540 1 REF PART NO NO DESCRIPTION QTY 32 101 56...

Page 12: ...3040 Pressure Washer 29 12 22 10 10 18 23 33 20 24 26 25 30 32 26 32 26 28 19 26 27 20 6 21 10 22 62 35 36 42 44 34 52 46 56 57 58 37 50 47 51 13 51 53 54 48 8 7 3 22 10 49 55 43 61 60 38 11 17 5 2 14...

Page 13: ...hd 3 8 16 x 3 1 28 801 858 BRACKET Front Leg 1 29 803 925 HANDLE 1 30 800 641 FRONT LEG ASSEMBLY incl 19 26 27 28 32 1 31 801 090 COUPLER Male 1 4 4 32 101 566 NUT Lock 3 8 16 5 REF PART NO NO DESCRIP...

Page 14: ...ed Replacing the Oil Seal 14 NOTE The oil seal MUST be replaced with a new one if removed 1 Follow steps 1 and 3 under Replacing the Gasket 2 Remove the snap ring 6 from the gear case using a snap rin...

Page 15: ...CREW Set 1 4 802 335 GEAR Pump 1 5 802 336 GEAR Engine 1 6 802 337 RING Snap 1 7 802 338 BEARING 1 8 802 339 RING Snap 1 9 802 340 GASKET 1 10 801 475 DIPSTICK 1 11 802 341 CASE Mounting 1 12 100 527...

Page 16: ...PARTS DRAWING 803 737 Pump Assembly 46 47 44 45 10 9 8 7 6 5 4 1 3 2 10 9 11 52 51 54 53 40 15 41 14 39 12 21 23 22 24 26 33 32 28 29 30 31 27 25 34 35 36 31 37 38 11 43 42 16 17 44 45 13 14 18 19 20...

Page 17: ...3 294 SCREW Cap socket hd 6 33 801 652 WASHER Lock 6 34 801 660 WASHER Flinger 3 35 801 490 PLUNGER Ceramic 3 36 KIT 6 RING Backup 37 KIT 6 WASHER 38 KIT 6 SCREW Piston 39 803 295 COVER Crankcase 1 40...

Page 18: ...plunger or seals 3 Carefully examine each plunger for any scoring or cracking and replace as necessary Servicing the Plungers NOTE Plunger repair kit P N 801 474 is available to replace retainers o ri...

Page 19: ...ck up of contaminated water into fresh supply Install upstream of pump ANTI FREEZE FLUSH KIT 802 327 For flushing system with 50 anti freeze solution prior to transporting or storing pressure washer i...

Page 20: ...ade at a reasonable charge which charges may include the costs of parts labor and transportation DISCLAIMERS AND LIMITATIONS THE TERMS OF THIS W ARRANTY CONSTITUTE THE PURCHASER S SOLE AND EXCLUSIVE R...

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