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308–529

13

PARTS LIST

800–639 Hydra–Clean

 3040 Pressure Washer

REF PART 

NO. NO.

DESCRIPTION

QTY

1

800–392 GUN & WAND ASSEMBLY

(incl. 2, 5, 9, 11, 15, 47)

1

2

803–350 GUN, Spray (see Instruction

Manual 308–511)

1

3

181–867 LABEL, Warning, ventilation

1

4

802–363 LABEL, Caution

1

5

801–134 WAND, 32”

1

6

179–885 LABEL, Warning, chassis

1

7

803–158 ENGINE, 11 hp, Honda OHV

1

8

802–127 SCREW, Cap, hex hd.

5/16–18 x 1-3/4

4

9

801–674 SLEEVE, 28”

1

10

100–527 WASHER,  Flat 5/16

18

11

801–009 COUPLER, Female 1/4 (incl. 17) 1

12

801–539 BUMPER

1

13

801–568 COUPLER, Male 3/8

2

14

802–579 HOSE, High Pressure, 3/8 x 50’ 1

15

801–569 COUPLER, Female 3/8 (incl. 16) 2

16

156–082 O–RING, Female Coupler 3/8

1

17

154–594 O–RING, Female Coupler 1/4

1

18

801–941 SCREW, Cap, hex hd. 

5/16–18 x1 

4

19

801–504 BUMPER, Rubber

2

20

154–636 WASHER, Flat 5/8

4

21

101–545 PIN, Cotter 1/8 x 1-1/2

2

22

111–040 NUT, Lock 5/16–18

10

23

803–740 WHEEL & TIRE ASSEMBLY

2

24

803–741 AXLE

1

25

801–546 SCREW, Cap, hex hd.

3/8–16 x 1-1/4

4

26

100–023 WASHER, Flat 3/8

10

27

801–819 SCREW, Cap, hex hd.

3/8–16 x 3

1

28

801–858 BRACKET, Front Leg

1

29

803–925 HANDLE

1

30

800–641 FRONT LEG ASSEMBLY

(incl. 19, 26, 27, 28, 32)

1

31

801–090 COUPLER, Male 1/4

4

32

101–566 NUT, Lock, 3/8–16

5

REF PART 

NO. NO.

DESCRIPTION

QTY

33

800–661 CHASSIS

1

34

801–012 GROMMET, Rubber

4

35

800–314 TIP ASSEMBLY, 00045 

(incl. 31, 39)

1

36

800–315 TIP ASSEMBLY, 15045 

(incl. 31, 40)

1

37

402–278 PLUG, Plastic

1

38

803–083 LABEL, Keep From Freezing

1

39

803–106 TIP, Spray 00045

1

40

803–107 TIP, Spray 15045

1

41

803–108 TIP, Spray 25045

1

42

800–316 TIP ASSEMBLY, 25045 

(incl. 31, 41)

1

43

803–739 PUMP & GEAR REDUCER

ASSEMBLY (incl. 60, 61)

1

44

800–317 TIP ASSEMBLY, 40045 

(incl. 31, 45)

1

45

803–109 TIP, Spray 40045

1

46

804–073 ADAPTER, 1/2

1

47

156–849 NIPPLE, Hex 3/8

2

48

800–324 UNLOADER, 3000 psi

1

49

802–140 BRACKET, Support

1

50

803–142 NIPPLE, Hex

1/2 NPSM x 3/8 NPT

1

51

803–141 HOSE, Bypass 

1

52

801–523 NIPPLE, 1/2 x 2

1

53

801–622 CROSS, 1/2

1

54

800–115 VALVE, Thermal Relief

1

55

801–367 BUMPER, Rubber

2

56

801–111 NUT, Garden Hose

1

57

801–110 ADAPTER, Garden Hose

1

58

804–051 FILTER/STRAINER

1

59

800–377 HOSE ASSEMBLY, w/Couplers

(incl. 13, 14, 15)

1

60

803–737 PUMP ASSEMBLY (see page 16) 1

61

802–143 GEAR REDUCER ASSEMBLY

(see page 15)

1

62

803–161 LABEL, Model 3040

1

Summary of Contents for Hydra-Clean 2540

Page 1: ...asher HYDRA CLEAN 2540 9 HP ENGINE P N 800 638 Series A P N 800 690 Series A 2500 psi 172 bar OPERATING PRESSURE 3000 psi 207 bar MAXIMUM WORKING PRESSURE HYDRA CLEAN 3040 11 HP ENGINE P N 800 639 Ser...

Page 2: ...ings injected directly into the bloodstream Consultation with a plastic surgeon or reconstructive hand surgeon may be advisable Pressure Relief Procedure To reduce the risk of serious bodily injury in...

Page 3: ...re due to any kind of wear damage or misuse the high pressure spray emitted from it can cause a fluid injection injury or other serious bodily injury or property damage ALL FLUID HOSES MUST HAVE STRAI...

Page 4: ...sure washer to prevent discharging high pressure fluid from the gun TERMS WARNING Alerts user to avoid or correct conditions that could cause bodily injury CAUTION Alerts user to avoid or correct cond...

Page 5: ...ppropriate spray tip on the wand See Installing and Changing Spray Tips If you are using a sandblaster kit see its separate manual for installation instructions Connect to Water Supply CAUTION Before...

Page 6: ...rmly Continue holding the rope as it returns Pull and return the rope until the engine starts In cool weather the choke may have to be kept closed for 10 to 30 seconds before opening it to keep the en...

Page 7: ...ing Spray Tips WARNING To reduce the risk of serious bodily injury including fluid injection or splashing in the eyes or onto the skin use extreme caution when changing spray tips ALWAYS follow the pr...

Page 8: ...the appropriate maintenance See maintenance chart MAINTENANCE Observing regular maintenance intervals helps ensure that you get maximum performance and life from the pressure washer There is a break i...

Page 9: ...l sensor Start Stop switch in Stop position Water in gasoline or old fuel Choked improperly Flooded engine Dirty air cleaner filter Spark plug dirty wrong gap or wrong type Spray gun closed Water leak...

Page 10: ...ssure Washer 8 7 4 29 12 11 10 10 18 23 33 20 24 35 36 42 44 26 25 3 3 0 32 26 32 26 28 22 26 27 34 11 10 61 60 20 6 21 43 65 64 38 17 19 5 2 14 1 63 9 15 16 13 15 16 47 10 10 11 52 62 56 57 58 37 49...

Page 11: ...EW Cap hex hd 3 8 16 x 3 1 28 801 858 BRACKET Front Leg 1 29 803 925 HANDLE 1 30 800 641 FRONT LEG ASSEMBLY incl 22 26 27 28 32 1 31 803 301 LABEL Model 2540 1 REF PART NO NO DESCRIPTION QTY 32 101 56...

Page 12: ...3040 Pressure Washer 29 12 22 10 10 18 23 33 20 24 26 25 30 32 26 32 26 28 19 26 27 20 6 21 10 22 62 35 36 42 44 34 52 46 56 57 58 37 50 47 51 13 51 53 54 48 8 7 3 22 10 49 55 43 61 60 38 11 17 5 2 14...

Page 13: ...hd 3 8 16 x 3 1 28 801 858 BRACKET Front Leg 1 29 803 925 HANDLE 1 30 800 641 FRONT LEG ASSEMBLY incl 19 26 27 28 32 1 31 801 090 COUPLER Male 1 4 4 32 101 566 NUT Lock 3 8 16 5 REF PART NO NO DESCRIP...

Page 14: ...ed Replacing the Oil Seal 14 NOTE The oil seal MUST be replaced with a new one if removed 1 Follow steps 1 and 3 under Replacing the Gasket 2 Remove the snap ring 6 from the gear case using a snap rin...

Page 15: ...CREW Set 1 4 802 335 GEAR Pump 1 5 802 336 GEAR Engine 1 6 802 337 RING Snap 1 7 802 338 BEARING 1 8 802 339 RING Snap 1 9 802 340 GASKET 1 10 801 475 DIPSTICK 1 11 802 341 CASE Mounting 1 12 100 527...

Page 16: ...PARTS DRAWING 803 737 Pump Assembly 46 47 44 45 10 9 8 7 6 5 4 1 3 2 10 9 11 52 51 54 53 40 15 41 14 39 12 21 23 22 24 26 33 32 28 29 30 31 27 25 34 35 36 31 37 38 11 43 42 16 17 44 45 13 14 18 19 20...

Page 17: ...3 294 SCREW Cap socket hd 6 33 801 652 WASHER Lock 6 34 801 660 WASHER Flinger 3 35 801 490 PLUNGER Ceramic 3 36 KIT 6 RING Backup 37 KIT 6 WASHER 38 KIT 6 SCREW Piston 39 803 295 COVER Crankcase 1 40...

Page 18: ...plunger or seals 3 Carefully examine each plunger for any scoring or cracking and replace as necessary Servicing the Plungers NOTE Plunger repair kit P N 801 474 is available to replace retainers o ri...

Page 19: ...ck up of contaminated water into fresh supply Install upstream of pump ANTI FREEZE FLUSH KIT 802 327 For flushing system with 50 anti freeze solution prior to transporting or storing pressure washer i...

Page 20: ...ade at a reasonable charge which charges may include the costs of parts labor and transportation DISCLAIMERS AND LIMITATIONS THE TERMS OF THIS W ARRANTY CONSTITUTE THE PURCHASER S SOLE AND EXCLUSIVE R...

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