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308–529

8

SHUTDOWN, FLUSHING

AND STORAGE

WARNING

Pressure Relief Procedure

To reduce the risk of serious bodily injury

,

including fluid injection and splashing in the eyes,

or on the skin, always follow this procedure

whenever you stop spraying for more than 10

minutes, when shutting down, and before

checking or repairing any part of the system.

1. Engage the trigger safety latch.

2. Turn the sprayer off.

3. Remove the ignition cable from the spark

plug.

4. Shut off the water supply.

5. Disengage the trigger safety latch and trigger

the gun to relieve pressure, and then engage

the trigger safety latch again.

6. Before long–term (overnight) storage or

transporting of unit, disconnect the water

supply, and turn off the fuel supply valve.

1. If the pressure washer will be exposed to freezing

temperatures, drain all water out of the pump. If it

must be stored in freezing temperatures, flush the

unit with a 50% anti–freeze solution. Relieve

pressure. Flush the pressure washer before using

it again to remove the anti–freeze.

NOTE:

An anti–freeze flush kit, P/N 802–327, is

available to make flushing easier.

CAUTION

If water does freeze in the pressure washer, thaw

it in a warm room before trying to start it. 

DO NOT

pour hot water on or into the pump; it may crack

the ceramic plungers!

2. After each use, wipe all surfaces of the pressure

washer with a clean, damp cloth.

3. Perform  the appropriate maintenance. See

maintenance chart.

MAINTENANCE

Observing regular maintenance intervals helps ensure

that you get maximum performance and life from the

pressure washer.

There is a break–in period for the engine, pump and

gear reducer (if used). After changing the oil in these

components following their respective break–in

periods, the interval between required changes is

longer.

If the unit is operating in dusty conditions, these

maintenance checks should be made more often.

WARNING

To reduce the risk of serious bodily injury

,

including fluid injection, splashing in the eyes or

on the skin or injury from  moving parts, always

follow the 

Pressure Relief Procedure Warning

before proceeding.

Interval

Daily

After first 5

hours of

operation
Each 25 hours

of operation

After first 50

hours of

operation

Each 100 hours

of operation 

or 3 months

Each 500 hours

of operation 

or 6 months

What to do

Clean water inlet screen and

filter. Check engine and pump oil

levels. Fill as necessary. Check

gasoline level. Fill as necessary.
Change engine break–in oil. Drain

oil when warm. Use SAE 30 or

10W–30 detergent oil.
Clean and remove air cleaner

foam. Wash with water and

detergent. Dry thoroughly. Rub

with oil and squeeze to distribute

oil.
Change pump break–in oil. Use

SAE 20 or 30 non–detergent oil.

Change gear reducer oil. Use

SAE 90 gear oil.
Clean or replace paper air

cleaner cartridge. Tap gently to

remove dirt. Change engine oil.

Use SAE 30 or 10W–30

detergent oil.
Change pump oil. Use SAE 20 or

30 non–detergent oil. Change

gear reducer oil. Use SAE 90

gear oil.

Summary of Contents for Hydra-Clean 2540

Page 1: ...asher HYDRA CLEAN 2540 9 HP ENGINE P N 800 638 Series A P N 800 690 Series A 2500 psi 172 bar OPERATING PRESSURE 3000 psi 207 bar MAXIMUM WORKING PRESSURE HYDRA CLEAN 3040 11 HP ENGINE P N 800 639 Ser...

Page 2: ...ings injected directly into the bloodstream Consultation with a plastic surgeon or reconstructive hand surgeon may be advisable Pressure Relief Procedure To reduce the risk of serious bodily injury in...

Page 3: ...re due to any kind of wear damage or misuse the high pressure spray emitted from it can cause a fluid injection injury or other serious bodily injury or property damage ALL FLUID HOSES MUST HAVE STRAI...

Page 4: ...sure washer to prevent discharging high pressure fluid from the gun TERMS WARNING Alerts user to avoid or correct conditions that could cause bodily injury CAUTION Alerts user to avoid or correct cond...

Page 5: ...ppropriate spray tip on the wand See Installing and Changing Spray Tips If you are using a sandblaster kit see its separate manual for installation instructions Connect to Water Supply CAUTION Before...

Page 6: ...rmly Continue holding the rope as it returns Pull and return the rope until the engine starts In cool weather the choke may have to be kept closed for 10 to 30 seconds before opening it to keep the en...

Page 7: ...ing Spray Tips WARNING To reduce the risk of serious bodily injury including fluid injection or splashing in the eyes or onto the skin use extreme caution when changing spray tips ALWAYS follow the pr...

Page 8: ...the appropriate maintenance See maintenance chart MAINTENANCE Observing regular maintenance intervals helps ensure that you get maximum performance and life from the pressure washer There is a break i...

Page 9: ...l sensor Start Stop switch in Stop position Water in gasoline or old fuel Choked improperly Flooded engine Dirty air cleaner filter Spark plug dirty wrong gap or wrong type Spray gun closed Water leak...

Page 10: ...ssure Washer 8 7 4 29 12 11 10 10 18 23 33 20 24 35 36 42 44 26 25 3 3 0 32 26 32 26 28 22 26 27 34 11 10 61 60 20 6 21 43 65 64 38 17 19 5 2 14 1 63 9 15 16 13 15 16 47 10 10 11 52 62 56 57 58 37 49...

Page 11: ...EW Cap hex hd 3 8 16 x 3 1 28 801 858 BRACKET Front Leg 1 29 803 925 HANDLE 1 30 800 641 FRONT LEG ASSEMBLY incl 22 26 27 28 32 1 31 803 301 LABEL Model 2540 1 REF PART NO NO DESCRIPTION QTY 32 101 56...

Page 12: ...3040 Pressure Washer 29 12 22 10 10 18 23 33 20 24 26 25 30 32 26 32 26 28 19 26 27 20 6 21 10 22 62 35 36 42 44 34 52 46 56 57 58 37 50 47 51 13 51 53 54 48 8 7 3 22 10 49 55 43 61 60 38 11 17 5 2 14...

Page 13: ...hd 3 8 16 x 3 1 28 801 858 BRACKET Front Leg 1 29 803 925 HANDLE 1 30 800 641 FRONT LEG ASSEMBLY incl 19 26 27 28 32 1 31 801 090 COUPLER Male 1 4 4 32 101 566 NUT Lock 3 8 16 5 REF PART NO NO DESCRIP...

Page 14: ...ed Replacing the Oil Seal 14 NOTE The oil seal MUST be replaced with a new one if removed 1 Follow steps 1 and 3 under Replacing the Gasket 2 Remove the snap ring 6 from the gear case using a snap rin...

Page 15: ...CREW Set 1 4 802 335 GEAR Pump 1 5 802 336 GEAR Engine 1 6 802 337 RING Snap 1 7 802 338 BEARING 1 8 802 339 RING Snap 1 9 802 340 GASKET 1 10 801 475 DIPSTICK 1 11 802 341 CASE Mounting 1 12 100 527...

Page 16: ...PARTS DRAWING 803 737 Pump Assembly 46 47 44 45 10 9 8 7 6 5 4 1 3 2 10 9 11 52 51 54 53 40 15 41 14 39 12 21 23 22 24 26 33 32 28 29 30 31 27 25 34 35 36 31 37 38 11 43 42 16 17 44 45 13 14 18 19 20...

Page 17: ...3 294 SCREW Cap socket hd 6 33 801 652 WASHER Lock 6 34 801 660 WASHER Flinger 3 35 801 490 PLUNGER Ceramic 3 36 KIT 6 RING Backup 37 KIT 6 WASHER 38 KIT 6 SCREW Piston 39 803 295 COVER Crankcase 1 40...

Page 18: ...plunger or seals 3 Carefully examine each plunger for any scoring or cracking and replace as necessary Servicing the Plungers NOTE Plunger repair kit P N 801 474 is available to replace retainers o ri...

Page 19: ...ck up of contaminated water into fresh supply Install upstream of pump ANTI FREEZE FLUSH KIT 802 327 For flushing system with 50 anti freeze solution prior to transporting or storing pressure washer i...

Page 20: ...ade at a reasonable charge which charges may include the costs of parts labor and transportation DISCLAIMERS AND LIMITATIONS THE TERMS OF THIS W ARRANTY CONSTITUTE THE PURCHASER S SOLE AND EXCLUSIVE R...

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