background image

308–529

5

INSTALLATION

Figure 1

SPRAY

GUN

SPRAY

HOSE

QUICK

COUPLER

QUICK

COUPLER

HIGH 

PRESSURE HOSE 

CONNECTION

INLET WATER

CONNECTION 3/4”

GARDEN HOSE

Check for Shipping Damage

Check the unit for any damage that may have occurred

in shipping. 

Notify the carrier immediately

 if there is

any damage.

Set Up

If you are using a downstream chemical injector, install

it between the pump unloader and the high pressure

hose, using the quick couplers provided.

Connect the high pressure hose between the pump

outlet and the gun inlet. Both of these connections are

made with quick couplers.

CAUTION

Up to 100 ft (30 m) of high pressure hose may

be used. Longer hoses may af

fect sprayer

performance, and chemical injector performance,

if used.

Install the appropriate spray tip on the wand. 

See

Installing and Changing Spray Tips. If you are using a

sandblaster kit, see its separate manual for installation

instructions.

Connect to Water Supply

CAUTION

Before attaching to the water supply, check your

local plumbing code regarding cross– connection

to the water supply . A backflow preventer , P/N

801–133, is available to prevent backflow of

contaminated water into the fresh water supply .

Install it upstream from the pump.

If inlet water pressure is over 60 psi (4.1 bar) a

regulating water valve, P/N 800–258, must be

installed at the garden hose connection.

Do not exceed 160

_

F (70

_

C) inlet water

temperature.

Connect a hose with at least a 3/4 inch (19 mm) ID from

the water supply to the unit’s 3/4 inch garden hose inlet.

The supply hose should not be more than 50 ft (15 m)

long.

NOTE:

The water source at the unit 

must have a

minimum flow rate equal to that of the unit

(see Technical Data, inside back cover).

Summary of Contents for Hydra-Clean 2540

Page 1: ...asher HYDRA CLEAN 2540 9 HP ENGINE P N 800 638 Series A P N 800 690 Series A 2500 psi 172 bar OPERATING PRESSURE 3000 psi 207 bar MAXIMUM WORKING PRESSURE HYDRA CLEAN 3040 11 HP ENGINE P N 800 639 Ser...

Page 2: ...ings injected directly into the bloodstream Consultation with a plastic surgeon or reconstructive hand surgeon may be advisable Pressure Relief Procedure To reduce the risk of serious bodily injury in...

Page 3: ...re due to any kind of wear damage or misuse the high pressure spray emitted from it can cause a fluid injection injury or other serious bodily injury or property damage ALL FLUID HOSES MUST HAVE STRAI...

Page 4: ...sure washer to prevent discharging high pressure fluid from the gun TERMS WARNING Alerts user to avoid or correct conditions that could cause bodily injury CAUTION Alerts user to avoid or correct cond...

Page 5: ...ppropriate spray tip on the wand See Installing and Changing Spray Tips If you are using a sandblaster kit see its separate manual for installation instructions Connect to Water Supply CAUTION Before...

Page 6: ...rmly Continue holding the rope as it returns Pull and return the rope until the engine starts In cool weather the choke may have to be kept closed for 10 to 30 seconds before opening it to keep the en...

Page 7: ...ing Spray Tips WARNING To reduce the risk of serious bodily injury including fluid injection or splashing in the eyes or onto the skin use extreme caution when changing spray tips ALWAYS follow the pr...

Page 8: ...the appropriate maintenance See maintenance chart MAINTENANCE Observing regular maintenance intervals helps ensure that you get maximum performance and life from the pressure washer There is a break i...

Page 9: ...l sensor Start Stop switch in Stop position Water in gasoline or old fuel Choked improperly Flooded engine Dirty air cleaner filter Spark plug dirty wrong gap or wrong type Spray gun closed Water leak...

Page 10: ...ssure Washer 8 7 4 29 12 11 10 10 18 23 33 20 24 35 36 42 44 26 25 3 3 0 32 26 32 26 28 22 26 27 34 11 10 61 60 20 6 21 43 65 64 38 17 19 5 2 14 1 63 9 15 16 13 15 16 47 10 10 11 52 62 56 57 58 37 49...

Page 11: ...EW Cap hex hd 3 8 16 x 3 1 28 801 858 BRACKET Front Leg 1 29 803 925 HANDLE 1 30 800 641 FRONT LEG ASSEMBLY incl 22 26 27 28 32 1 31 803 301 LABEL Model 2540 1 REF PART NO NO DESCRIPTION QTY 32 101 56...

Page 12: ...3040 Pressure Washer 29 12 22 10 10 18 23 33 20 24 26 25 30 32 26 32 26 28 19 26 27 20 6 21 10 22 62 35 36 42 44 34 52 46 56 57 58 37 50 47 51 13 51 53 54 48 8 7 3 22 10 49 55 43 61 60 38 11 17 5 2 14...

Page 13: ...hd 3 8 16 x 3 1 28 801 858 BRACKET Front Leg 1 29 803 925 HANDLE 1 30 800 641 FRONT LEG ASSEMBLY incl 19 26 27 28 32 1 31 801 090 COUPLER Male 1 4 4 32 101 566 NUT Lock 3 8 16 5 REF PART NO NO DESCRIP...

Page 14: ...ed Replacing the Oil Seal 14 NOTE The oil seal MUST be replaced with a new one if removed 1 Follow steps 1 and 3 under Replacing the Gasket 2 Remove the snap ring 6 from the gear case using a snap rin...

Page 15: ...CREW Set 1 4 802 335 GEAR Pump 1 5 802 336 GEAR Engine 1 6 802 337 RING Snap 1 7 802 338 BEARING 1 8 802 339 RING Snap 1 9 802 340 GASKET 1 10 801 475 DIPSTICK 1 11 802 341 CASE Mounting 1 12 100 527...

Page 16: ...PARTS DRAWING 803 737 Pump Assembly 46 47 44 45 10 9 8 7 6 5 4 1 3 2 10 9 11 52 51 54 53 40 15 41 14 39 12 21 23 22 24 26 33 32 28 29 30 31 27 25 34 35 36 31 37 38 11 43 42 16 17 44 45 13 14 18 19 20...

Page 17: ...3 294 SCREW Cap socket hd 6 33 801 652 WASHER Lock 6 34 801 660 WASHER Flinger 3 35 801 490 PLUNGER Ceramic 3 36 KIT 6 RING Backup 37 KIT 6 WASHER 38 KIT 6 SCREW Piston 39 803 295 COVER Crankcase 1 40...

Page 18: ...plunger or seals 3 Carefully examine each plunger for any scoring or cracking and replace as necessary Servicing the Plungers NOTE Plunger repair kit P N 801 474 is available to replace retainers o ri...

Page 19: ...ck up of contaminated water into fresh supply Install upstream of pump ANTI FREEZE FLUSH KIT 802 327 For flushing system with 50 anti freeze solution prior to transporting or storing pressure washer i...

Page 20: ...ade at a reasonable charge which charges may include the costs of parts labor and transportation DISCLAIMERS AND LIMITATIONS THE TERMS OF THIS W ARRANTY CONSTITUTE THE PURCHASER S SOLE AND EXCLUSIVE R...

Reviews: