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308–529

17

PARTS LIST

803–737 Pump Assembly

REF PART 

NO. NO.

DESCRIPTION

QTY

1

801–467 MANIFOLD, 2000 psi

1

2

801–468 SCREW, Cap, hex hd.

8

3

801–469 WASHER, Lock

8

4

KIT 1

O–RING

5

KIT 1

SEAT, Valve

6

KIT 1

PLATE, Valve

7

KIT 1

SPRING

8

KIT 1

GUIDE, Valve

9

KIT 4

O–RING

10

KIT 4

CAP

11

KIT 1

VALVE ASSEMBLY

12

803–283 SCREW, Cap, socket hd.

8

13

803–284 COVER, Crankcase

1

14

802–500 O–RING, Crankcase Cover

2

15

803–285 BEARING, Tapered Roller 

2

16

KIT 2

SEAL, Oil

17

803–286 BUSHING, Piston

1

18

802–895 CRANKCASE

1

19

801–475 DIPSTICK

1

20

803–144 GASKET, Cover

1

21

803–332 CRANKSHAFT

1

22

803–288 RING, Retaining

6

23

802–794 KEY

1

24

803–289 PIN, Wrist

3

25

803–290 GUIDE, Piston

3

26

803–291 ROD, Connecting

3

27

803–292 SCREW, Cap, socket hd

5

REF PART 

NO. NO.

DESCRIPTION

QTY

28

803–293 COVER, Crankcase

1

29

802–345 GAUGE, Sight

1

30

802–793 PLUG, Oil Drain

1

31

KIT 6

O–RING

32

803–294 SCREW, Cap, socket hd

6

33

801–652 WASHER, Lock

6

34

801–660 WASHER, Flinger

3

35

801–490 PLUNGER, Ceramic

3

36

KIT 6

RING, Backup

37

KIT 6

WASHER

38

KIT 6

SCREW, Piston

39

803–295 COVER, Crankcase

1

40

803–296 SHIM

2

41

KIT 3

SEAL, Oil

42

KIT 28

O–RING

43

KIT 28

RETAINER, Packing

44

KIT 8,28 PACKING

45

KIT 28

RING, Head

46

KIT 28

RETAINER, Packing

47

KIT 28

RING, Long Life

49

802–305 SCREW, Cap, socket hd.

2

50

802–304 WASHER, Lock

2

51

801–482 PLUG, Hex

1

52

801–483 WASHER, Flat

1

53

801–484 PLUG, Hex

1

54

801–485 WASHER, Flat

1

Kit

No.

Repair Kit

Part No.

Ref.

No. Description

Qty.

1

801–472

Valve

4

5

6

7

8

11

O–RING

SEAT, Valve

PLATE, Valve

SPRING

GUIDE, Valve

VALVE ASSEMBLY

6

6

6

6

6

6

2

801–473

Oil Seal Kit

16

SEAL, Oil

3

3

802–511

Crankshaft

Seal Kit

41

SEAL, Oil

2

4

802–306

Valve Cap Kit

9

10

O–RING

CAP

6

6

6

801–474

Plunger Repair

Kit

31

36

37

38

O–RING

RING, Backup

WASHER

SCREW, Piston

3

3

3

3

8

801–486

Packing Kit

44

PACKING

6

28

801–487

Packing and

Retainer Kit

42

43

44

45

46

47

O–RING

RETAINER, Packing

PACKING

RING, Head

RETAINER, Packing

RING, Long Life

1

1

2

1

1

1

Summary of Contents for Hydra-Clean 2540

Page 1: ...asher HYDRA CLEAN 2540 9 HP ENGINE P N 800 638 Series A P N 800 690 Series A 2500 psi 172 bar OPERATING PRESSURE 3000 psi 207 bar MAXIMUM WORKING PRESSURE HYDRA CLEAN 3040 11 HP ENGINE P N 800 639 Ser...

Page 2: ...ings injected directly into the bloodstream Consultation with a plastic surgeon or reconstructive hand surgeon may be advisable Pressure Relief Procedure To reduce the risk of serious bodily injury in...

Page 3: ...re due to any kind of wear damage or misuse the high pressure spray emitted from it can cause a fluid injection injury or other serious bodily injury or property damage ALL FLUID HOSES MUST HAVE STRAI...

Page 4: ...sure washer to prevent discharging high pressure fluid from the gun TERMS WARNING Alerts user to avoid or correct conditions that could cause bodily injury CAUTION Alerts user to avoid or correct cond...

Page 5: ...ppropriate spray tip on the wand See Installing and Changing Spray Tips If you are using a sandblaster kit see its separate manual for installation instructions Connect to Water Supply CAUTION Before...

Page 6: ...rmly Continue holding the rope as it returns Pull and return the rope until the engine starts In cool weather the choke may have to be kept closed for 10 to 30 seconds before opening it to keep the en...

Page 7: ...ing Spray Tips WARNING To reduce the risk of serious bodily injury including fluid injection or splashing in the eyes or onto the skin use extreme caution when changing spray tips ALWAYS follow the pr...

Page 8: ...the appropriate maintenance See maintenance chart MAINTENANCE Observing regular maintenance intervals helps ensure that you get maximum performance and life from the pressure washer There is a break i...

Page 9: ...l sensor Start Stop switch in Stop position Water in gasoline or old fuel Choked improperly Flooded engine Dirty air cleaner filter Spark plug dirty wrong gap or wrong type Spray gun closed Water leak...

Page 10: ...ssure Washer 8 7 4 29 12 11 10 10 18 23 33 20 24 35 36 42 44 26 25 3 3 0 32 26 32 26 28 22 26 27 34 11 10 61 60 20 6 21 43 65 64 38 17 19 5 2 14 1 63 9 15 16 13 15 16 47 10 10 11 52 62 56 57 58 37 49...

Page 11: ...EW Cap hex hd 3 8 16 x 3 1 28 801 858 BRACKET Front Leg 1 29 803 925 HANDLE 1 30 800 641 FRONT LEG ASSEMBLY incl 22 26 27 28 32 1 31 803 301 LABEL Model 2540 1 REF PART NO NO DESCRIPTION QTY 32 101 56...

Page 12: ...3040 Pressure Washer 29 12 22 10 10 18 23 33 20 24 26 25 30 32 26 32 26 28 19 26 27 20 6 21 10 22 62 35 36 42 44 34 52 46 56 57 58 37 50 47 51 13 51 53 54 48 8 7 3 22 10 49 55 43 61 60 38 11 17 5 2 14...

Page 13: ...hd 3 8 16 x 3 1 28 801 858 BRACKET Front Leg 1 29 803 925 HANDLE 1 30 800 641 FRONT LEG ASSEMBLY incl 19 26 27 28 32 1 31 801 090 COUPLER Male 1 4 4 32 101 566 NUT Lock 3 8 16 5 REF PART NO NO DESCRIP...

Page 14: ...ed Replacing the Oil Seal 14 NOTE The oil seal MUST be replaced with a new one if removed 1 Follow steps 1 and 3 under Replacing the Gasket 2 Remove the snap ring 6 from the gear case using a snap rin...

Page 15: ...CREW Set 1 4 802 335 GEAR Pump 1 5 802 336 GEAR Engine 1 6 802 337 RING Snap 1 7 802 338 BEARING 1 8 802 339 RING Snap 1 9 802 340 GASKET 1 10 801 475 DIPSTICK 1 11 802 341 CASE Mounting 1 12 100 527...

Page 16: ...PARTS DRAWING 803 737 Pump Assembly 46 47 44 45 10 9 8 7 6 5 4 1 3 2 10 9 11 52 51 54 53 40 15 41 14 39 12 21 23 22 24 26 33 32 28 29 30 31 27 25 34 35 36 31 37 38 11 43 42 16 17 44 45 13 14 18 19 20...

Page 17: ...3 294 SCREW Cap socket hd 6 33 801 652 WASHER Lock 6 34 801 660 WASHER Flinger 3 35 801 490 PLUNGER Ceramic 3 36 KIT 6 RING Backup 37 KIT 6 WASHER 38 KIT 6 SCREW Piston 39 803 295 COVER Crankcase 1 40...

Page 18: ...plunger or seals 3 Carefully examine each plunger for any scoring or cracking and replace as necessary Servicing the Plungers NOTE Plunger repair kit P N 801 474 is available to replace retainers o ri...

Page 19: ...ck up of contaminated water into fresh supply Install upstream of pump ANTI FREEZE FLUSH KIT 802 327 For flushing system with 50 anti freeze solution prior to transporting or storing pressure washer i...

Page 20: ...ade at a reasonable charge which charges may include the costs of parts labor and transportation DISCLAIMERS AND LIMITATIONS THE TERMS OF THIS W ARRANTY CONSTITUTE THE PURCHASER S SOLE AND EXCLUSIVE R...

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