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Service

306817N

11

Service

General

See F

IG

. 2. Check the air line lubricator often and keep it 

filled with oil. Also check the pump packing nut regularly 
to keep it just tight enough to stop leakage, but no 
tighter. Use a 1/4 in. (6.3 mm) diameter rod to tighten.

Proper packing nut take-up will stop leakage. However, 
all the packings should be replaced after 1000 hours of 
operation or delivery of 120,000 gallons of solution at 2 
gpm. Use Repair Kit 206923.

Accumulator Repair

NOTE: Before disassembling the accumulator (7), 
check the air valve for leakage. Remove the air valve 
cap and recharge the air chamber to 0.58–1.36 MPa 
(5.78–13.6 bar, 85–200 psi). Wet the valve stem with 
saliva and watch for bubbling, indicating leakage. If 
leakage it detected, replace the valve core—release the 
air pressure first by depressing the valve core plunger 
pin.

1.

Shut off the air supply to the pump and relieve the 
pressure. Release air pressure in the accumulator 
by depressing the valve core plunger pin. 
Disconnect the spray hose and remove the 
accumulator from the pump.

2.

Screw the inlet adapter out of the housing and 
remove the o-ring, poppet, and spring. Screw the 
housing off of the cylinder. Take the piston out and 
remove the bearings and seal. Clean all parts and 
inspect for wear and damage, replacing as 

necessary. Check the piston and cylinder wall for 
pitting or scoring. Check the valve seat in the inlet 
adapter for wear or damage.

3.

Lubricate the piston seal, and reassemble the 
accumulator. Remount the accumulator on the 
pump and reconnect the spray hose. Charge the 
accumulator to 0.58–1.36 MPa (5.78–13.6 bar, 85–
200 psi). Start the pump and check for air or liquid 
leaks.

Accessories

Stainless Steel Spray Tips

WARNING

To reduce the risk of serious injury whenever you are 
instructed to relieve pressure, always follow the 
Pressure Relief Procedure, page 8.

Tip No.

Color

Orifice Size

Spray Angle

805584

Yellow

0.071

15°

805538

White

0.043

40°

805549

Green

0.050

25°

Summary of Contents for Hydra-Clean 206-515

Page 1: ...valve handle powerful clean solutions at high pressure Divorced design pump keeps cleaning solution from fouling air motor Accumulator reduces line pulses air charged at the factory Air line lubricat...

Page 2: ...nt Pump 7 Operation 8 Pressure Relief Procedure 8 Before Using 8 Useful Hints 9 Shutdown and Care of Unit 9 Troubleshooting 10 Service 11 General 11 Accumulator Repair 11 Accessories 11 Stainless Stee...

Page 3: ...sional use only Read all instruction manuals tags and labels before operating the equipment Use the equipment only for its intended purpose If you are not sure call your Graco distributor Do not alter...

Page 4: ...n trigger safety operates before spraying Lock the gun trigger safety when you stop spraying Follow the Pressure Relief Procedure on page 6 whenever you are instructed to relieve pressure stop sprayin...

Page 5: ...operating this equipment electrically disconnect all equipment in the spray area Before operating this equipment extinguish all open flames or pilot lights in the spray area Do not smoke in the spray...

Page 6: ...es 4 Air compressor follow manufacturer s recommendations 5 Spray gun ground through connection to a properly grounded fluid hose and pump 6 Fluid supply container follow your local code 7 Object bein...

Page 7: ...p air inlet Hang the pump on your cleaning solution drum NOTE The filter on the suction hose should be about 1 2 in 12 7 mm off the bottom of the drum If the hose is too long cut it off as necessary 3...

Page 8: ...petcock until the pump is running slowly After solution is coming from the spray nozzle open the ball valve 24 all the way and adjust the air line lubricator 3 to deliver about one drop per minute Ref...

Page 9: ...ld water Shut off the water supply valve and relieve the water pressure Check the air line lubricator 3 often and keep it filled with oil Also check the pump packing nut regularly and keep it just tig...

Page 10: ...ty or worn valve stem or seat Clean clear or replace See manual 307010 Dirty or worn fluid piston or packings Service See manual 308117 Pump operating but spray pressure low on up stroke Dirty or worn...

Page 11: ...p and relieve the pressure Release air pressure in the accumulator by depressing the valve core plunger pin Disconnect the spray hose and remove the accumulator from the pump 2 Screw the inlet adapter...

Page 12: ...Parts 12 306817N Parts FIG 3 Model 206515 President Hydra Clean 15 3 24 23 37 31 11 34 9 19 32 16 18 4 5 7 38 1 6 10 8 39...

Page 13: ...ee manual 307010 for parts 1 7 207278 AIR CHARGED ACCUMULATOR See manual 306933 for parts 2 8 102123 CLAMP hose 1 9 102235 CAPSCREW hex hd 1 4 20 x 1 2 in 1 10 102550 STUD barbed hose 3 8 npt m 1 11 1...

Page 14: ...Dimensions 14 306817N Dimensions 1 2 npt air inlet 28 3 16 in 715 mm 14 3 4 in 375 mm...

Page 15: ...me requirements Without spray tip 23 cfm at 70 psi 0 64 m3 minute at 4 8 bar 480 kPa With 0 062 in spray tip included with unit 32 cfm at 100 psi 0 90 m3 minute at 6 9 bar 690 kPa Weight All models 55...

Page 16: ...n material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRA...

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