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Troubleshooting 

10

306817N

Troubleshooting

1.

Follow Pressure Relief Procedure, page 8, before 
checking or repairing the equipment

2.

Check all possible problems and causes before 
disassembling the equipment.

Problem

Cause

Solution

Excessive surge at spray nozzle

Obstructed spray tip, valve, or hose

Clean, clear

Cleaning solution supply empty

Refill

Accumulator not working

Recharge—see Service on page 11 and 
manual 306933

Clogged intake filter, kinked or collapsed 
suction hose

Clean, unkink

Fluid leaking from valve

Loose packing nut or worn packings

See manual 307010

Valve will not stop dispensing

Valve not adjusted properly

See manual 307010

Dirty or worn valve stem or seat

Clean, clear, or replace—See manual 307010

Valve will not stop the pump

Cleaning solution supply empty

Refill

Clogged intake filter, kinked or collapsed 
suction hose

Clean, unkink

Dirty or worn valve stem or seat

Clean clear, or replace—See manual
307010

Dirty or worn fluid piston or packings

Service—See manual 308117

Pump operating, but spray 
pressure low on up stroke.

Dirty or worn fluid piston or packings

Service—See manual 308117

Pump operating, but spray 
pressure low on down stroke

Dirty or worn fluid intake valve

Clean, clear, or replace—See manual 308117

Pump operating, but spray 
pressure low on both strokes

Clogged intake filter, kinked or collapsed 
suction hose

Clean, unkink

Dirty or worn fluid piston or packings

Service—See manual 308117

Dirty or worn fluid intake valve

Clean, clear, or replace—See manual 308117

Loose packing nut or worn packings

Tighten, replace—See manual 308117

Fluid will not come from pump 
(hose removed)

Restricted air line

Check for closed valve; use larger supply hose

Pump throat packing nut too tight

Loosen

Pump air motor not working

Service—See manual 306982

System will not spray

Restricted air line

Check for closed valve; use larger supply hose

Pump air motor not working

Service—See manual 306982

Summary of Contents for Hydra-Clean 206-515

Page 1: ...valve handle powerful clean solutions at high pressure Divorced design pump keeps cleaning solution from fouling air motor Accumulator reduces line pulses air charged at the factory Air line lubricat...

Page 2: ...nt Pump 7 Operation 8 Pressure Relief Procedure 8 Before Using 8 Useful Hints 9 Shutdown and Care of Unit 9 Troubleshooting 10 Service 11 General 11 Accumulator Repair 11 Accessories 11 Stainless Stee...

Page 3: ...sional use only Read all instruction manuals tags and labels before operating the equipment Use the equipment only for its intended purpose If you are not sure call your Graco distributor Do not alter...

Page 4: ...n trigger safety operates before spraying Lock the gun trigger safety when you stop spraying Follow the Pressure Relief Procedure on page 6 whenever you are instructed to relieve pressure stop sprayin...

Page 5: ...operating this equipment electrically disconnect all equipment in the spray area Before operating this equipment extinguish all open flames or pilot lights in the spray area Do not smoke in the spray...

Page 6: ...es 4 Air compressor follow manufacturer s recommendations 5 Spray gun ground through connection to a properly grounded fluid hose and pump 6 Fluid supply container follow your local code 7 Object bein...

Page 7: ...p air inlet Hang the pump on your cleaning solution drum NOTE The filter on the suction hose should be about 1 2 in 12 7 mm off the bottom of the drum If the hose is too long cut it off as necessary 3...

Page 8: ...petcock until the pump is running slowly After solution is coming from the spray nozzle open the ball valve 24 all the way and adjust the air line lubricator 3 to deliver about one drop per minute Ref...

Page 9: ...ld water Shut off the water supply valve and relieve the water pressure Check the air line lubricator 3 often and keep it filled with oil Also check the pump packing nut regularly and keep it just tig...

Page 10: ...ty or worn valve stem or seat Clean clear or replace See manual 307010 Dirty or worn fluid piston or packings Service See manual 308117 Pump operating but spray pressure low on up stroke Dirty or worn...

Page 11: ...p and relieve the pressure Release air pressure in the accumulator by depressing the valve core plunger pin Disconnect the spray hose and remove the accumulator from the pump 2 Screw the inlet adapter...

Page 12: ...Parts 12 306817N Parts FIG 3 Model 206515 President Hydra Clean 15 3 24 23 37 31 11 34 9 19 32 16 18 4 5 7 38 1 6 10 8 39...

Page 13: ...ee manual 307010 for parts 1 7 207278 AIR CHARGED ACCUMULATOR See manual 306933 for parts 2 8 102123 CLAMP hose 1 9 102235 CAPSCREW hex hd 1 4 20 x 1 2 in 1 10 102550 STUD barbed hose 3 8 npt m 1 11 1...

Page 14: ...Dimensions 14 306817N Dimensions 1 2 npt air inlet 28 3 16 in 715 mm 14 3 4 in 375 mm...

Page 15: ...me requirements Without spray tip 23 cfm at 70 psi 0 64 m3 minute at 4 8 bar 480 kPa With 0 062 in spray tip included with unit 32 cfm at 100 psi 0 90 m3 minute at 6 9 bar 690 kPa Weight All models 55...

Page 16: ...n material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRA...

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