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Installation

Installation

GeneralInformation

The Typical Installation shown is only a guide for

selecting and installing system components. Contact

your Graco distributor for assistance in planning a

system to suit your needs. Always use Genuine

Graco Parts and accessories. Be sure all accessories

are adequately sized and pressure rated to meet the

system’s requirements.
Reference letters in the text, for example (A), refer to

the callouts in the figures.
Variations in color between the plastic components

of this pump are normal. Color variation does not

affect the performance of the pump.

Tighten Fasteners

Before mounting and using the pump for the first time,

check and retorque all external fasteners. Follow

Torque Instructions, page 16

, or see the torque

tag on your pump. After the first day of operation,

retorque the fasteners.

Tips to Reduce Cavitation

Cavitation in an AODD pump is the formation and

collapse of bubbles in the pumped liquid. Frequent

or excessive cavitation can cause serious damage,

including pitting and early wear of fluid chambers,

balls, and seats. It may result in reduced efficiency of

the pump. Cavitation damage and reduced efficiency

both result in increased operating costs.
Cavitation depends on the vapor pressure of the

pumped liquid, the system suction pressure, and the

velocity pressure. It can be reduced by changing any

of these factors.
1. Reduce vapor pressure: Decrease the

temperature of the pumped liquid.

2. Increase suction pressure:

a. Lower the installed position of the pump

relative to the liquid level in the supply.

b. Reduce the friction length of the suction

piping. Remember that fittings add friction

length to the piping. Reduce the number of

fittings to reduce the friction length.

c. Increase the size of the suction piping.
NOTE: Be sure the inlet fluid pressure does not

exceed 25 % of the outlet working pressure.

3. Reduce liquid velocity: Slow the cyclic rate of

the pump.

Pumped liquid viscosity is also very important but

normally is controlled by factors that are process

dependent and cannot be changed to reduce

cavitation. Viscous liquids are more difficult to pump

and more prone to cavitation.
Graco recommends taking all the above factors

into account in system design. To maintain pump

efficiency, supply only enough air pressure to the

pump to achieve the required flow.
Graco distributors can supply site specific

suggestions to improve pump performance and

reduce operating costs.

Mount The Pump

To avoid serious injury or death from toxic fluid or

fumes:
• Ventilate to a remote area. The pump

exhaust air may contain contaminants. See

Air Exhaust Ventilation, page 11

.

• Never move or lift a pump under pressure. If

dropped, the fluid section may rupture. Always

follow the

Pressure Relief Procedure, page 14

,

before moving or lifting the pump.

1. Be sure the mounting surface can support the

weight of the pump, hoses, and accessories, as

well as the stress caused during operation.

2. For all mountings, be sure the pump is secured

with screws through the mounting feet.

3. Make sure the surface is flat and that the pump

doesn’t wobble.

4. For ease of operation and service, mount the

pump so air valve, air inlet, fluid inlet and fluid

outlet ports are easily accessible.

8

3A2578C

Summary of Contents for Husky 2200F

Page 1: ...g high viscosity materials For professional use only Not for use in European explosive atmosphere locations Important Safety Instructions Read all warnings and instructions in this manual and in your...

Page 2: ...Fluid Supply Line 12 Fluid Outlet Line 12 Flange Connections 13 Operation 14 Pressure Relief Procedure 14 Tighten Fasteners 14 Flush the Pump Before First Use 14 Start and Adjust the Pump 14 Pump Shu...

Page 3: ...equipment in the work area See Grounding instructions Use only grounded hoses Hold gun rmly to side of grounded pail when triggering into pail Do not use pail liners unless they are antistatic or cond...

Page 4: ...sure all equipment is rated and approved for the environment in which you are using it Use equipment only for its intended purpose Call your distributor for information Route hoses and cables away fro...

Page 5: ...cording to applicable guidelines BURN HAZARD Equipment surfaces and uid that s heated can become very hot during operation To avoid severe burns Do not touch hot uid or equipment PERSONAL PROTECTIVE E...

Page 6: ...nd part numbers for replacement parts a Use the 20 digit number from the ID plate on the pump If you only have the Graco 6 digit part number use the selector tool to nd the corresponding 20 digit num...

Page 7: ...Seat Seals Pump Center Section and Air Valve Material For Use With Fluid Covers and Manifolds 2200P Polypropylene P01A Polypropylene Standard Diaphragms P1 Polypropylene Center Flange ANSI DIN 2200F...

Page 8: ...of the pump relative to the liquid level in the supply b Reduce the friction length of the suction piping Remember that ttings add friction length to the piping Reduce the number of ttings to reduce...

Page 9: ...required for your pump K Air exhaust port and muf er C Air lter regulator assembly L Fluid inlet port D Master air valve to isolate the lter regulator for service M Fluid outlet port E Grounded exibl...

Page 10: ...nded surface Do not place the pail on a nonconductive surface such as paper or cardboard which interrupts grounding continuity Check your system electrical continuity after the initial installation an...

Page 11: ...muf er to the other end of the hose The minimum size for the air exhaust hose is 1 in 26 mm ID If a hose longer than 15 ft 4 57 m is required use a larger diameter hose Avoid sharp bends or kinks in t...

Page 12: ...orten diaphragm life Approximately 3 5 psi 0 02 0 03 MPa 0 21 0 34 bar should be adequate for most materials 3 For maximum suction lift wet and dry see Technical Data page 22 For best results always i...

Page 13: ...Four 5 8 in 17 mm nuts 1 Place a at washer K on each bolt H 2 Align the holes in the gasket G and the pipe ange F with the holes in the pump outlet ange E 3 Lubricate the threads of the four bolts In...

Page 14: ...he System page 10 2 Check ttings to be sure they are tight Use a compatible liquid thread sealant on male threads Tighten uid inlet and outlet ttings securely 3 Place the suction tube if used in uid t...

Page 15: ...ed connections are tight and leak free Check mounting bolts Check fasteners Tighten or retorque as necessary Although pump use varies a general guideline is to retorque fasteners every two months See...

Page 16: ...ompletely torque uid covers before torquing manifolds 1 Start all uid cover screws a few turns Then turn down each screw just until head contacts cover 2 Turn each screw by 1 2 turn or less working in...

Page 17: ...Notes Notes 3A2578C 17...

Page 18: ...in 73 2 cm C 31 7 in 80 5 cm 31 8 in 80 8 cm D 3 6 in 9 1 cm 3 6 in 9 1 cm E 12 0 in 30 5 cm 11 7 in 29 7 cm F 25 6 in 65 0 cm 25 3 in 64 3 cm Polypropylene PVDF G 19 8 in 50 3 cm 19 8 in 50 3 cm H 7...

Page 19: ...ene Only Polypropylene A 24 1 in 61 2 cm B 27 2 in 69 1 cm C 30 3 in 77 0 cm D 3 1 in 7 9 cm E 12 8 in 32 5 cm F 26 3 in 66 8 cm Polypropylene G 18 5 in 47 0 cm H 7 0 in 17 8 cm J 13 9 in 35 3 cm K 16...

Page 20: ...B 100 psi 0 7 MPa 7 0 bar C 70 psi 0 48 MPa 4 8 bar D 40 psi 0 28 MPa 2 8 bar Air Consumption Approximate Cycles per Minute How to Read the Charts 1 Locate uid ow rate along bottom of chart 2 Follow...

Page 21: ...0 7 MPa 7 0 bar C 70 psi 0 48 MPa 4 8 bar D 40 psi 0 28 MPa 2 8 bar Air Consumption Approximate Cycles per Minute How to Read the Charts 1 Locate uid ow rate along bottom of chart 2 Follow vertical li...

Page 22: ...0 C Air consumption Standard diaphragms 70 scfm at 70 psi 100 gpm 2 0 m3 min at 0 48 MPa 4 8 bar 379 lpm Overmolded diaphragms 75 scfm at 70 psi 100 gpm 2 1 m3 min at 0 48 MPa 4 8 bar 379 lpm Maximum...

Page 23: ...rts stainless steel polypropylene Fluid Temperature Range US Metric Diaphragm Ball Seat Material Polypropylene Pump PVDF Pump Polypropylene Pump PVDF Pump FKM Fluoroelastomer 32 to 150 32 to 225 0 to...

Page 24: ...amages for lost pro ts lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within six 6 years of...

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