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6 308-188

MAINTENANCE

Daily Care and Cleaning

WARNING

Pressure Relief Procedure
To reduce the risk of serious bodily injury, including
splashing in the eyes or on the skin or injury from
moving parts, always follow this procedure when
shutting off the system, when checking or servicing
any part of the spray system, when installing,
cleaning or changing fluid nozzles, and whenever
you stop spraying.

1.

Turn off the air and fluid supply to the gun.

2.

Trigger the gun into a grounded metal waste
container to relieve fluid pressure.

CAUTION

Clean all parts with a solvent compatible with the
fluid being sprayed and compatible with gun wetted
parts. See TECHNICAL DATA on the back page.

To avoid getting solvent in the gun air passages,
NEVER immerse the gun in solvent.

To avoid scratches that can distort the spray pat-
tern, NEVER use metal instruments to clean holes
in the air cap or fluid nozzle .

1.

After operation, flush the gun with a compatible sol-
vent until all traces of paint are removed from the gun
passages. Follow the Pressure Relief Procedure
Warning
, at left, before proceeding.

2.

Wipe the outside of the gun clean with a solvent
dampened cloth.

3.

Remove the air cap and fluid nozzle from the gun.
Soak them in solvent and scrub them with a fine,
bristled brush (provided with the gun).

4.

To clean out air cap holes, use a soft implement, such
as a toothpick, to avoid damaging critical surfaces.
Clean the air cap and fluid nozzle daily, minimum.
(Some applications require more frequent cleaning.)

5.

Lubricate the exposed portion of the fluid needle (1)
daily with Graco TSL or light oil. Periodically lubricate
the needle spring (7) and cylinder with light-weight
grease or petroleum jelly. See Fig 3, page 9.

NOTE: The shield (24) helps to minimize over-spray

buildup on the fluid needle (1). Refer to the
PARTS DRAWING.

GUN OPERATION TROUBLESHOOTING CHART

WARNING

To reduce the risk of serious bodily injury, including
splashing fluid or solvent in the eyes or on the skin,
always follow the  Pressure Relief Procedure
Warning
, above, before checking, adjusting, clean-
ing or repairing the gun or any part of the system.
Disconnect the fluid hose from the gun.

NOTE: Check all possible remedies in the Troubleshoot-

ing Charts before disassembling the gun.

PROBLEM

CAUSE

SOLUTION

Loose needle packing nut(s) (9).

Tighten packing nut(s).

Worn needle packings (10, 16).

Replace packing assemblies. 
See page 8.

Fluid leakage from 
front of gun.

Fluid needle (1) worn or damaged.

Replace fluid needle. See page 8.

Worn fluid needle and fluid nozzle seat

Replace fluid nozzle (2) and needle (1). 
See page 8.

Fluid packing nuts (9) too tight.

Lubricate packings (10, 16) and adjust 
packing nuts (9). See page 8.

Leakage from fluid pack-
ing nut.

Summary of Contents for H.E.L.P. 1600B

Page 1: ...es sure the gun was designed to operate safely under The Maximum Operating Air Pressure is the maximum inlet air pressure allowable to guarantee HVLP compliance If input pressures are maintained at or...

Page 2: ...em Fluid Compatibility BE SURE all fluids and solvents used are chemically compatible with the Wetted Parts shown in the TECH NICAL DATA on the back cover Always read the fluid and solvent manufacture...

Page 3: ...w regulations The Typical Installation shown above is only a guide for selecting and installing the equipment needed for an au tomatic spray system It is not an actual system design For assistance in...

Page 4: ...hen check the viscos ity of your fluid This gun is best suited for light to medium fluids Light Fluid 19 to 24 seconds No 2 Zahn cup Auto Furniture Appliances Fine Finish Metallics Top Coats Lacquer E...

Page 5: ...achieved Always use the low est possible atomizing air pressure to obtain the de sired results To Operate the Gun Adjust the system s sensing device so the gun starts spraying just before meeting the...

Page 6: ...th a fine bristled brush provided with the gun 4 To clean out air cap holes use a soft implement such as a toothpick to avoid damaging critical surfaces Clean the air cap and fluid nozzle daily minimu...

Page 7: ...clogged end Damaged fluid nozzle or air cap holes Replace damaged part Fluid build up on the perimeter of fluid Remove obstruction Never use wire nozzle orifice or partially clogged fluid or hard ins...

Page 8: ...ocedure Warning on page 6 to relieve fluid pressure 2 Unscrew and remove the fluid needle guide 8 3 Carefully pull the fluid needle 1 out of the piston 12 4 Unscrew the packing nuts 9 and remove the p...

Page 9: ...replacing CYL air fitting 4b not shown here see Parts Drawing apply Loctite PST Pipe Sealant or equivalent PACKING DETAIL 10 PACKING DETAIL 16 0898 0900 Lubricate periodically with light grease DIMENS...

Page 10: ...ES for other sizes 1 3 110 864 AIR CAP 1 4 223 282 GUN BODY Includes items 4a 4b 1 4a 106 786 FITTING fluid includes gasket washer 1 4b 106 690 FITTING air 1 4c 185 771 LABEL instruction 1 5 107 824 V...

Page 11: ...ONNECTOR elbow 1 8 npt m 1 2d 104 192 COUPLING pipe 1 8 npt f 1 2e 102 730 GAUGE 0 to 15 psi 0 to 1 bar pressure range 1 AIR FILTER MOISTURE SEPARATOR 250 psi 17 5 bar MAXIMUM WORKING PRESSURE For cle...

Page 12: ...ment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed...

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