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Color Change Procedures

g

ColorMax

®

Powder Booth with Powder Port Feed Center

and Prodigy

®

HDLV

®

Powder Transfer System

1093876A

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Summary of Contents for ColorMax

Page 1: ...Color Change Procedures g ColorMax Powder Booth with Powder Port Feed Center and Prodigy HDLV Powder Transfer System 1093876A ...

Page 2: ...only qualified personnel to WARNING Allow only qualified personnel to perform the following tasks Follow the safety instructions in your powder coating equipment manuals 2 2008 Nordson Corporation All Rights Reserved ...

Page 3: ... Move the booth offline if it is a Move the booth offline if it is a Roll On Roll Off booth Turn all automatic spray guns off Wait until the Gun Blow Off Purge Cycle is complete Go to page 10 3 2008 Nordson Corporation All Rights Reserved ...

Page 4: ...tart button to start the automatic gun purge cycle Remove the powder lance from the hopper and insert it into the purge chute Rotate the hold down latch over the lance to 4 2008 Nordson Corporation All Rights Reserved secure it in the chute ...

Page 5: ...s on the back wall of the feed center Turn off the Reclaim and Virgin Transfer Pumps Unclamp the sieve and rotate the pan so that the rotate the pan so that the pan chute dumps into the waste chute Reclamp the sieve and t t th R l i 5 2008 Nordson Corporation All Rights Reserved restart the Reclaim transfer pump ...

Page 6: ...vel sensor from the feed hopper Remove the feed hopper from the feed center o e eed ce e Install a lid on the hopper Blow down the lance purge chute and hold down latch chute and hold down latch lance guide walls and floor 6 2008 Nordson Corporation All Rights Reserved ...

Page 7: ...e sieve assembly Remove the screen gasket and clean it thoroughly Blow off the feed center walls and floor Re assemble the sieve Turn on the Reclaim transfer pump transfer pump Leave the transfer hoses connected to the purge ports 7 2008 Nordson Corporation All Rights Reserved ...

Page 8: ...ANING THE BOOTH AND EXITS 8 Purge the Virgin Transfer Pump at the Bulk Feed Unloader 9 Bulk Feed Unloader Press the Reclaim Transfer Purge Start Transfer Purge Start button to purge the reclaim pump 8 2008 Nordson Corporation All Rights Reserved ...

Page 9: ... center Connect the fluidizing air line to the hopper Install the level sensor on the feed hopper Remove the lance from the purge chute and the purge chute and install it through the lance guide and into the powder 9 2008 Nordson Corporation All Rights Reserved ...

Page 10: ... Purge Cycle is complete Open the vertical duct door and blow off the duct floor working from top to bottom and toward the closed doors Swing open the Aerodecks after blowing them off complete Blow off doors at entry end of the booth For Hard to Clean Powders Wipe down the booth interior 10 2008 Nordson Corporation All Rights Reserved p inlet duct and vertical duct with damp cotton towels ...

Page 11: ...e transfer pan at the bottom of the cyclone and blow off the pan Open the cyclone doors and clean the interior of the cyclone with the long blow off gun For Hard to Clean Powders Wipe down the interior of the For Hard to Clean Powders Wipe down the interior of the transfer pan with damp cotton towels 2008 Nordson Corporation All Rights Reserved 11 p cyclone with damp cotton towels ...

Page 12: ... tube 6 from the old color powder drum Clean the pickup tube Vacuum the floor and drum cart Install the new color drum on the cart on the cart Install the pickup tube in the new drum 2008 Nordson Corporation All Rights Reserved 12 ...

Page 13: ...terior of the guns Clean off any powder residue Inspect the gun positions and blow off nozzles Make sure the gun nozzles are clean and there is no impact clean and there is no impact fusion present on the nozzles 13 2008 Nordson Corporation All Rights Reserved ...

Page 14: ...rt Feed Center Start Manually turn on each automatic gun to check the spray pattern before switch the automatic guns to Automatic Mode Start the System Afterfilter and Powder Port Feed Center at the main electrical panel Make sure the spray room is clean and all powder has been cleaned off the floor and exterior of the booth and p equipment 14 2008 Nordson Corporation All Rights Reserved ...

Page 15: ...5 3 4 6 1 MANUAL PURGE button 4 Transfer pan latch 2 Reclaim pump supply air regulator gauge 3 Transfer pan fluidizing air regulator gauge 5 Cyclone access doors 6 Transfer pan 15 2008 Nordson Corporation All Rights Reserved ...

Page 16: ...l 2 Fluidizing Regulator 3 Feed Pumps 6 1 3 Feed Pumps 4 Feed Hopper 5 Powder Lance 6 Sieve 2 5 6 Sieve 3 4 Nordson Corporation 300 Nordson Drive Amherst Ohio 44001 P N 1093876A Released 12 08 2008 Nordson Corporation All Rights Reserved 16 ...

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