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ACCESSORIES

THROAT SEAL LIQUID (TSL) 206–995

1 quart (0.97 liter) non-evaporating lubricant for air and
fluid packings.

WRENCH 179–764

Open-end type wrench with openings for all required dis-
assembly and adjustments of this gun.

AIR PRESSURE REGULATOR 207–755

10–125 psi (1–9 bar) Regulated Pres-
sure
3/4 npt(f) inlet and outlet

AIR PRESSURE GAUGE
101–180

0–200 psi (0–14 bar) Pressure Range

AIR PRESSURE VERIFICATION 
KIT 224–133

For use in checking air cap pressure at various gun inlet
pressures. Do not use the air cap for spraying.

Assemble the kit as shown in the drawing below. Install
the air cap on the gun. Turn on the air to the gun, then trig-
ger the gun and read the resulting air cap pressure.

The air cap pressure reading will vary slightly,depending
on the position (rotation) of the air cap on the gun, but with
15 psi (1.05 bar) inlet atomizing air pressure, the average
air cap pressure will be 10 psi (0.7 bar). Gauge accuracy
is +/– 2% over the middle half of the gauge scale, +/– 3%
over the remainder of the gauge scale.

NOTE: To be “HVLP compliant”, the atomizing inlet air

pressure must not exceed 15 psi (1.05  bar).

1

2a

2b

2c

2d

2e

REF 
NO.

PART NO.

DESCRIPTION

QTY

1

186–789

AIR CAP, tapped

1

2

224–187

GUAGE ASSEMBLY;
Includes items 2a–2e

1

2a

108–294

CONNECTOR, tube

1

2b

054–177

TUBE, bulk 
(order by length needed)

10 in.

2c

110–552

CONNECTOR, elbow; 1/8 npt(m)

1

2d

104–192

COUPLING, pipe, 1/8 npt(f)

1

2e

102–730

GAUGE, 0 to 15 psi (0 to 1 bar) 
pressure range

1

AIR FILTER & MOISTURE SEPARATOR

250 psi (17.5 bar)  MAXIMUM WORKING PRESSURE
For cleaning and drying air in air spray system. 
40 micron filtration

106–146

1/2 npt(f), with gauge 
5–125 psi (0.35–9 bar) 
pressure range, 4 oz. bowl

106–148

3/8 npt(f), without gauge, 
5 oz. bowl

FILTER (AIR OR PAINT) 202–271

750 psi (52 bar) MAXIMUM WORKING PRESSURE

With 250 micron (60 mesh) element,
3/8 npt(f) inlet, 3/8 npt(m) outlet

FLUID REGULATOR

250 psi (18 bar) MAXIMUM WORKING PRESSURE
To reduce and regulate fluid pressure to one air spray
gun. 3/8 npsm(m) and 3/8 npt(f) fluid outlets

203–831

0–60 psi (0–4 bar) 
pressure range

204–500

0–15 psi (0–1 bar) 
pressure range

205–425

0–60 psi (0–4 bar) 
pressure range 
(for viscous fluid)

FLUID NOZZLE/NEEDLE COMBINATIONS

Order Part Number

Type

Orifice

Size

Kit

Nozzle

Only

Needle

Only

0N/0N

0.032”

(0.8 mm)

224–581

187–271

599–599

02N/02N

0.047”

(1.2 mm)

224–582

187–272

107–801

03N/02N

0.055”

(1.4 mm)

224–583

187–273

107–801

04N/04N

0.070”

(1.8 mm)

224–584

187–274

107–802

Needles and fluid nozzles are manufactured in matched, lapped sets and
should be ordered as a kit to ensure perfect seating of the needle in the
fluid nozzle.

ATOMIZING AIR HOSE ASSEMBLY

15 psi (1 bar) MAXIMUM WORKING PRESSURE
0.75 in. (19 mm) ID, 3/4–11.5 NH (standard garden hose)
Male x female swivel fittings, natural-color polyurethane

223–263

15 ft (4.575 m) long

223–265

25 ft (7.625 m) long

H.E.L.P. 1500 SYSTEM 223–293

See Manual 308–057

Summary of Contents for H.E.L.P. 1600B

Page 1: ...es sure the gun was designed to operate safely under The Maximum Operating Air Pressure is the maximum inlet air pressure allowable to guarantee HVLP compliance If input pressures are maintained at or...

Page 2: ...em Fluid Compatibility BE SURE all fluids and solvents used are chemically compatible with the Wetted Parts shown in the TECH NICAL DATA on the back cover Always read the fluid and solvent manufacture...

Page 3: ...w regulations The Typical Installation shown above is only a guide for selecting and installing the equipment needed for an au tomatic spray system It is not an actual system design For assistance in...

Page 4: ...hen check the viscos ity of your fluid This gun is best suited for light to medium fluids Light Fluid 19 to 24 seconds No 2 Zahn cup Auto Furniture Appliances Fine Finish Metallics Top Coats Lacquer E...

Page 5: ...achieved Always use the low est possible atomizing air pressure to obtain the de sired results To Operate the Gun Adjust the system s sensing device so the gun starts spraying just before meeting the...

Page 6: ...th a fine bristled brush provided with the gun 4 To clean out air cap holes use a soft implement such as a toothpick to avoid damaging critical surfaces Clean the air cap and fluid nozzle daily minimu...

Page 7: ...clogged end Damaged fluid nozzle or air cap holes Replace damaged part Fluid build up on the perimeter of fluid Remove obstruction Never use wire nozzle orifice or partially clogged fluid or hard ins...

Page 8: ...ocedure Warning on page 6 to relieve fluid pressure 2 Unscrew and remove the fluid needle guide 8 3 Carefully pull the fluid needle 1 out of the piston 12 4 Unscrew the packing nuts 9 and remove the p...

Page 9: ...replacing CYL air fitting 4b not shown here see Parts Drawing apply Loctite PST Pipe Sealant or equivalent PACKING DETAIL 10 PACKING DETAIL 16 0898 0900 Lubricate periodically with light grease DIMENS...

Page 10: ...ES for other sizes 1 3 110 864 AIR CAP 1 4 223 282 GUN BODY Includes items 4a 4b 1 4a 106 786 FITTING fluid includes gasket washer 1 4b 106 690 FITTING air 1 4c 185 771 LABEL instruction 1 5 107 824 V...

Page 11: ...ONNECTOR elbow 1 8 npt m 1 2d 104 192 COUPLING pipe 1 8 npt f 1 2e 102 730 GAUGE 0 to 15 psi 0 to 1 bar pressure range 1 AIR FILTER MOISTURE SEPARATOR 250 psi 17 5 bar MAXIMUM WORKING PRESSURE For cle...

Page 12: ...ment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed...

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