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4 308-188

INSTALLATION

Connect the Air Lines

1.

Install an air filter to provide a clean, dry air supply to
the gun. Dirt and moisture in the air line can affect the
appearance of your finished workpiece.

2.

Install a normally closed, 3-way air solenoid valve in
the cylinder air supply line. Connect an air hose from
the solenoid valve to the 1/4–18 npsm (R 1/4–19)
gun air inlet marked CYL.

3.

Connect an atomizing air supply line to the 3/4–11.5
NH (standard garden hose fitting) gun air inlet
marked ATOM.

4.

Install separate air regulators to control atomizing air
and cylinder air.

Recommended Hose Sizes 

(general purpose)

FLUID HOSE

CYLINDER

AIR HOSE

ATOMIZING

AIR HOSE

Length

Needed

ID

(in.)

Length

Needed

ID

(in.)

Length

Needed

ID

(in.)

0–35 ft

(0–11 m)

3/8

0–100 ft
(0–30 m)

5/16

in.

0–25 ft
(0-7.63 m)

3/4

in.

35–100 ft

(11–30 m)

1/2

in.

100–200 ft

(30–60 m)

3/8

in.

100–200 ft

(30–60 m)

3/4

in.

OPERATION

WARNING

Pressure Relief Procedure
To reduce the risk of serious bodily injury, including
splashing in the eyes or on the skin or injury from
moving parts, always follow this procedure when
shutting off the system, when checking or servicing
any part of the spray system, when installing,
cleaning or changing fluid nozzles, and whenever
you stop spraying.

1.

Turn off the air and fluid supply to the gun.

2.

Trigger the gun into a grounded metal waste
container to relieve fluid pressure.

Filter the Fluid and Check Viscosity

Filter the fluid to remove coarse particles and sediment
which could clog the spray nozzle, then check the viscos-
ity of your fluid.  This gun is best suited for light to medium
fluids.

Light Fluid: 19 to 24 seconds (No. 2 Zahn cup). Auto,
Furniture, Appliances, Fine Finish Metallics, Top Coats,
Lacquer, Enamel Primer.

Medium Fluid: 22 to 41 seconds (No. 2 Zahn cup). Con-
tact Adhesive, Latex, Maintenance Paints, Textures,
Primers, Epoxies, Vinyls, High Flow High Viscosity.

Heavy Fluid: 2.8 Volatile Organic Compounds, High-
solid Polyurethanes, Heavy Waterborne Enamels

Position the Air Cap

The direction of the spray pattern is controlled by the
position of the air cap. See Fig 1. Loosen and turn the air
cap to the desired position, then hand tighten the air cap
securely.

Adjust the Spray Pattern

 Follow these steps to establish the correct fluid flow and
air flow:

Vertical Pattern

Horizontal Pattern

Fig 1

0897

1.

Adjust the pattern size by turning the pattern adjust-
ing valve 

OUT (counterclockwise) for a wider pattern

or 

IN (clockwise) for a narrower pattern

Refer to Fig

2.

NOTE: The pattern width at the widest adjustment is 10

to 11 in. (254 to 279 mm) at 350 grams/min. fluid
flow and 10 in. (254 mm) target distance with 15
psi (1.05 bar) inlet air pressure.  (Measurements
taken using a 23 sec. Zahn #2 viscosity fluid.)
The pattern length will vary with the fluid flow, air
pressure, fluid viscosity, and other factors.

2.

To adjust the volume of fluid output:

a.

Turn the fluid adjusting valve

 all the way out

(counterclockwise). Refer to Fig 2.

b.

Adjust the fluid regulator for the desired pres-
sure.

c.

For final adjustment, turn the fluid adjusting
valve in 

(clockwise) to reduce the volume of fluid

output and obtain the desired results.

NOTE: If the fluid adjusting valve is turned in all the way

the gun will only emit air.

Summary of Contents for H.E.L.P. 1600B

Page 1: ...es sure the gun was designed to operate safely under The Maximum Operating Air Pressure is the maximum inlet air pressure allowable to guarantee HVLP compliance If input pressures are maintained at or...

Page 2: ...em Fluid Compatibility BE SURE all fluids and solvents used are chemically compatible with the Wetted Parts shown in the TECH NICAL DATA on the back cover Always read the fluid and solvent manufacture...

Page 3: ...w regulations The Typical Installation shown above is only a guide for selecting and installing the equipment needed for an au tomatic spray system It is not an actual system design For assistance in...

Page 4: ...hen check the viscos ity of your fluid This gun is best suited for light to medium fluids Light Fluid 19 to 24 seconds No 2 Zahn cup Auto Furniture Appliances Fine Finish Metallics Top Coats Lacquer E...

Page 5: ...achieved Always use the low est possible atomizing air pressure to obtain the de sired results To Operate the Gun Adjust the system s sensing device so the gun starts spraying just before meeting the...

Page 6: ...th a fine bristled brush provided with the gun 4 To clean out air cap holes use a soft implement such as a toothpick to avoid damaging critical surfaces Clean the air cap and fluid nozzle daily minimu...

Page 7: ...clogged end Damaged fluid nozzle or air cap holes Replace damaged part Fluid build up on the perimeter of fluid Remove obstruction Never use wire nozzle orifice or partially clogged fluid or hard ins...

Page 8: ...ocedure Warning on page 6 to relieve fluid pressure 2 Unscrew and remove the fluid needle guide 8 3 Carefully pull the fluid needle 1 out of the piston 12 4 Unscrew the packing nuts 9 and remove the p...

Page 9: ...replacing CYL air fitting 4b not shown here see Parts Drawing apply Loctite PST Pipe Sealant or equivalent PACKING DETAIL 10 PACKING DETAIL 16 0898 0900 Lubricate periodically with light grease DIMENS...

Page 10: ...ES for other sizes 1 3 110 864 AIR CAP 1 4 223 282 GUN BODY Includes items 4a 4b 1 4a 106 786 FITTING fluid includes gasket washer 1 4b 106 690 FITTING air 1 4c 185 771 LABEL instruction 1 5 107 824 V...

Page 11: ...ONNECTOR elbow 1 8 npt m 1 2d 104 192 COUPLING pipe 1 8 npt f 1 2e 102 730 GAUGE 0 to 15 psi 0 to 1 bar pressure range 1 AIR FILTER MOISTURE SEPARATOR 250 psi 17 5 bar MAXIMUM WORKING PRESSURE For cle...

Page 12: ...ment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed...

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