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Troubleshooting 

18

3A5919A

Troubleshooting

To avoid injury from unexpected start up, disconnect 
spark plug wire and black battery cable (DC1021 G 
only) before you service your unit.

Problem

Cause

Solution

Engine will not start

Engine switch is OFF.

Turn engine switch ON.

Engine is out of gas.

Refill gas tank (see engine manual.

Engine oil level is low.

Try to start engine. Fill oil if necessary (see engine 
manual).

Spark plug cable is disconnected or damaged. 

Connect spark plug cable or replace spark plug.

Engine is cold.

Use engine choke.

Fuel shutoff lever is in OFF position.

Move shutoff lever to ON position.

Oil is seeping into combustion chamber.

Remove spark plug. Pull starter 3 or 4 times. 
Clean or replace spark plug. Start engine. Keep 
sprayer upright to avoid oil seepage.

DC1021 Model Only:

 Emergency shut-off switch is OFF. 

Turn emergency shut-off switch ON.

DC1021 Model:

 Not attached to LineDriver.

Attach LineDriver to unit.

Engine operates, Line-
Driver will not move forward 
or reverse

Low hydraulic oil

Fill with Mobil 1 (15W-50) synthetic oil

Wheel release is open

Close; hand tighten.

Engine operates, Line-
Driver moves slowly in for-
ward or reverse

Low hydraulic oil. Parking brake is set.

Fill with Mobil (15W-050) synthetic oil. Release 
parking brake.

Wheel release is open

Close; hand tighten.

Engine shuts off when 
operator exits LineDriver

Safety switch

Set parking brake

Engine continues to run 
when operator exits Line-
Driver and parking brake is 
not set

Safety switch

Adjust and set parking brake. Replace safety 
switch and/or any connecting wires.

Engine misses during turns 
and forward and reverse 
changes

Engine oil low

1.

Consult engine manual for proper oil.

2.

Keep engine oil full to avoid nuisance stalls 
caused by Oil Alert sensing low oil levels.

Uneven cut

Unbalanced tire pressure

Check tire pressure to make sure both tires are at 
60 ft-lb.

Not cutting

Cutters are worn or damaged

Replace cutters.

Engine runs for short time 
and stops

Fuel flow restriction

See engine manual

Unit vibrates excessively

Cutters not centered on drum.

Reassemble drum with cutters centered on drum.

Bearings are starting to wear out.

Replace bearings.

Cutters are worn or damaged.

Replace cutters.

Groove is not even when 
using diamond blades

Drum rod is not level with drum adjustment wheels.

Adjust drum adjustment wheels so wheels and 
hex rod are level.

Engine bogs down while 
grinding

Depth of cut is too deep.

Raise drum.

Unit is moving too fast.

Slow down.

Not removing material while 
cutting

Cutters are worn.

Replace cutters.

Summary of Contents for GrindLazer 25M992

Page 1: ...se up cut Must be used with LineDriver GrindLazer HP DC1021 G 627 cc 21 hp Electric Start IMPORTANT SAFETY INSTRUCTIONS Read all warnings and instructions in this manual and in the Operation and Parts...

Page 2: ...ch Replacement 11 Pulley Replacement 12 Brush Replacement 13 Drive Bearing Assembly Replacement 14 Door Bearing Assembly Removal 14 Door Bearing Assembly Installation 14 Drive Bearing Assembly Removal...

Page 3: ...r long hair while operating equipment Before checking moving or servicing equipment disable power supply BURN HAZARD Cutters and engine can become very hot during operation To avoid severe burns do no...

Page 4: ...Do not operate in an enclosed area BATTERY HAZARD Lead acid batteries produce explosive gases and contain sulfuric acid that can cause severe burns To avoid sparks and injury when handling or working...

Page 5: ...zer can be moved around without drum touching surface F Front Wheel Lock Lever Front wheel is usually locked to guide GrindLazer in a straight line When lever is engaged front wheel becomes unlocked a...

Page 6: ...it travels DC1021 Model is designed for reverse up cut grinding the drum rotates in the opposite direction that it travels 1 Slide replacement drum onto hex shaft 2 Lower Drum Adjustment Dial D and pu...

Page 7: ...ide of drum Remove end plates 3 Push rod out and remove cutters Installation Carbide Flail Carbide Miller 1 Replace cutters and washers visit www graco com drumassembly for cutter stacking recommendat...

Page 8: ...1 Replace all spacers and diamond blades in the sequence and orientation shown below blades should be rotated in alternating segments when stacking NOTE Blades must be centered on drum for best perfor...

Page 9: ...wo sides of belt 3 Use two wrenches to loosen motor mount bolts on each side of scarifier base 4 Tighten bottom bolt to lower pulley plate 5 Remove used belt To avoid injury from unexpected start up d...

Page 10: ...cording to recommended tension below Belt Tension Recommendations 4 Tighten jam nut through two sides of belt 5 Replace belt shroud and tighten three nuts and four screws ti15061a ti15087a ti15083a 3V...

Page 11: ...move clutch bolt 3 Remove used clutch Installation 1 Install clutch 2 Use impact wrench to tighten clutch bolt 3 Install belt and belt guard see Belt Replacement page 9 To avoid injury from unexpected...

Page 12: ...val holes Evenly tighten screws and slowly remove pulley 5 Remove pulley Installation 6 Install pulley onto hex shaft 7 Insert three pulley screws and washers 8 Replace belt guard and belt see Belt Re...

Page 13: ...mounting bolts 2 Remove used brush Installation 1 Install new brush 2 Tighten two mounting bolts To avoid injury from unexpected start up disconnect spark plug wire and black battery cable DC1021 G on...

Page 14: ...ge 2 Install dust cover onto bearing Hand tighten nuts and lock washers to the door NOTE Do NOT fully tighten bolts at this time 3 Assemble door onto unit and slide door around until the bearing assem...

Page 15: ...bolts into adjacent holes and evenly tighten to remove sheave from bushing c Remove sheave d Remove set screw from bushing e Remove bushing from drive shaft If bushing is very tight tap a flat head s...

Page 16: ...elow Sheave Installation 1 Insert bushing onto drive shaft Make sure key is in place 2 Apply thread sealant to set screw and install set screw into bushing 3 Apply thread sealant to bolt and place loc...

Page 17: ...m 19 21 21 6 in 15 cm 23 24 15 7 in 17 5 cm 27 28 11 8 in 20 cm 31 32 7 9 in 23 cm 35 36 3 10 in 25 cm 38 39 2 For best performance use 1 4 in spacers on each end of shaft to center diamond blades on...

Page 18: ...raulic oil Parking brake is set Fill with Mobil 15W 050 synthetic oil Release parking brake Wheel release is open Close hand tighten Engine shuts off when operator exits LineDriver Safety switch Set p...

Page 19: ...P DC1013 G Model 25M993 Dimensions Unpackaged Packaged Height in cm 46 116 8 50 5 128 3 Width in cm 28 71 1 37 94 0 Length in cm 62 157 5 73 185 4 Weight lb kg 310 141 410 186 Noise dBa Sound Power pe...

Page 20: ...t disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN...

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