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Operation 

8

332540B

Filling Reservoir 

1.

Connect lubricant supply hose from remote filling 
station pump to Fill Port (G).

2.

Remove plug from Overflow Port (H).

3.

Slowly turn on supply lubricant until level of lubricant 
reaches Overflow Port (H).

NOTE:

 For systems with a follower plate, fill unit until the 

follower plate reaches the Overflow Port (H).

4.

Disconnect lubricants supply hose from Fill Port (G).

5.

Plug Fill Port (G) and Overflow Port (H).

Shutdown

For normal system shut down, disconnect power by 
turning off the ignition switch (C).

NOTICE

To prevent damage to the unit:

• Check Breather vent (J) for proper operation 

before filling reservoir.

• Open Overflow Port (H) before filling for visual 

inspection of lubricant level.

• Do not fill beyond Overflow Port (H).

• Do not use Overflow Port (H) to fill reservoir.

NOTICE

Never allow pump to run dry of the fluid being pumped. 
Running a pump dry can damage the pump. 

Summary of Contents for Dyna-Star 77X100

Page 1: ...ve atmospheres or hazardous locations Graco Tank Injector Lubrication Systems 3500 psi 24 1 MPa 241 bar Maximum Working Pressure Models All models include Tube in Tube design vent valve cover and tank...

Page 2: ...s including rags and spilled or open containers of solvent and gasoline Do not plug or unplug power cords or turn lights on or off when flammable fumes are present Ground all equipment in the work are...

Page 3: ...ipment is not in use Check equipment daily Repair or replace worn or damaged parts immediately with genuine manufacturer s replacement parts only Do not alter or modify equipment Alterations or modifi...

Page 4: ...MENT Wear appropriate protective equipment when in the work area to help prevent serious injury including eye injury hearing loss inhalation of toxic fumes and burns This protective equipment includes...

Page 5: ...t your needs Key A Lubricant outlet connection B Pump C Ignition switch D High pressure lubricant supply lines E Injector banks F Lubrication controller G Fill port H Overflow port J Breather K Reserv...

Page 6: ...maximum working pressure of each component in the system may not be the same To reduce the risk of overpressurizing any component in the sys tem be sure you know the maximum working pres sure of each...

Page 7: ...t port marked 0 on the vent valve When de energized it vents pressure inter nally to tank Refer to the Dyna Star HP or HF Vent Valve Kit manual 332515 for installation and operation instructions Opera...

Page 8: ...isconnect lubricants supply hose from Fill Port G 5 Plug Fill Port G and Overflow Port H Shutdown For normal system shut down disconnect power by turning off the ignition switch C NOTICE To prevent da...

Page 9: ...X536 KIT reservoir 90 grease models 77X101 1 3a 100737 PLUG pipe 2 3b 108126 TEE pipe 1 3c 110996 NUT flanged hex 8 3d 111800 SCREW cap flange head 4 3e 115254 BREATHER 1 3f 194868 GASKET cover 1 3g 1...

Page 10: ...awing 10 332540B Parts Drawing Model 77X100 Dyna Star Pump 60 Dip Stick Reservoir Vent Valve Model 77X101 Dyna Star Pump 90 Dip Stick Reservoir Vent Valve 1a 1b 4 3e 3d 3h 3f 3k 3c 3a 3g 3b 3j 3a 3d 3...

Page 11: ...ts steel buna n rubber Reservoir overflow port size 1 2 inch npt Reservoir fill port size 1 2 inch npt Lubricant outlet port size 3 8 npt f Grease capacity Model 77X101 90 lb 41 kg Model 77X100 60 lb...

Page 12: ...odels US inch Metric cm US inch Metric cm A 30 5 77 47 38 0 96 52 B 14 5 36 83 14 5 36 83 C 1 2 inch npt 1 2 inch npt D 1 2 inch 14 npt 1 2 inch 14 npt E 14 5 36 83 14 5 36 83 F 19 4 49 28 27 0 36 83...

Page 13: ...Notes 332540B 13 Notes...

Page 14: ...ser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of par...

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