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Warnings

332540B

3

PRESSURIZED EQUIPMENT HAZARD

Over-pressurization can result in equipment rupture and serious injury.

• A pressure relief valve is required at each pump outlet.

• Follow 

Pressure Relief Procedure

 in this manual before servicing.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system 

component. See 

Technical Data

 in all equipment manuals.

• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all 

equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information 
about your material, request MSDS from distributor or retailer.

• Turn off all equipment and follow the 

Pressure Relief Procedure 

when equipment is not in use.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine 

manufacturer’s replacement parts only.

• Do not alter or modify equipment. Alterations or modifications may void agency approvals and 

create safety hazards.

• Make sure all equipment is rated and approved for the environment in which you are using it.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

MOVING PARTS HAZARD

Moving parts can pinch, cut or amputate fingers and other body parts.

• Keep clear of moving parts.

• Do not operate equipment with protective guards or covers removed.

• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment, 

follow the 

Pressure Relief Procedure

 and disconnect all power sources.

WARNING

WARNING

WARNING

WARNING

Summary of Contents for Dyna-Star 77X100

Page 1: ...ve atmospheres or hazardous locations Graco Tank Injector Lubrication Systems 3500 psi 24 1 MPa 241 bar Maximum Working Pressure Models All models include Tube in Tube design vent valve cover and tank...

Page 2: ...s including rags and spilled or open containers of solvent and gasoline Do not plug or unplug power cords or turn lights on or off when flammable fumes are present Ground all equipment in the work are...

Page 3: ...ipment is not in use Check equipment daily Repair or replace worn or damaged parts immediately with genuine manufacturer s replacement parts only Do not alter or modify equipment Alterations or modifi...

Page 4: ...MENT Wear appropriate protective equipment when in the work area to help prevent serious injury including eye injury hearing loss inhalation of toxic fumes and burns This protective equipment includes...

Page 5: ...t your needs Key A Lubricant outlet connection B Pump C Ignition switch D High pressure lubricant supply lines E Injector banks F Lubrication controller G Fill port H Overflow port J Breather K Reserv...

Page 6: ...maximum working pressure of each component in the system may not be the same To reduce the risk of overpressurizing any component in the sys tem be sure you know the maximum working pres sure of each...

Page 7: ...t port marked 0 on the vent valve When de energized it vents pressure inter nally to tank Refer to the Dyna Star HP or HF Vent Valve Kit manual 332515 for installation and operation instructions Opera...

Page 8: ...isconnect lubricants supply hose from Fill Port G 5 Plug Fill Port G and Overflow Port H Shutdown For normal system shut down disconnect power by turning off the ignition switch C NOTICE To prevent da...

Page 9: ...X536 KIT reservoir 90 grease models 77X101 1 3a 100737 PLUG pipe 2 3b 108126 TEE pipe 1 3c 110996 NUT flanged hex 8 3d 111800 SCREW cap flange head 4 3e 115254 BREATHER 1 3f 194868 GASKET cover 1 3g 1...

Page 10: ...awing 10 332540B Parts Drawing Model 77X100 Dyna Star Pump 60 Dip Stick Reservoir Vent Valve Model 77X101 Dyna Star Pump 90 Dip Stick Reservoir Vent Valve 1a 1b 4 3e 3d 3h 3f 3k 3c 3a 3g 3b 3j 3a 3d 3...

Page 11: ...ts steel buna n rubber Reservoir overflow port size 1 2 inch npt Reservoir fill port size 1 2 inch npt Lubricant outlet port size 3 8 npt f Grease capacity Model 77X101 90 lb 41 kg Model 77X100 60 lb...

Page 12: ...odels US inch Metric cm US inch Metric cm A 30 5 77 47 38 0 96 52 B 14 5 36 83 14 5 36 83 C 1 2 inch npt 1 2 inch npt D 1 2 inch 14 npt 1 2 inch 14 npt E 14 5 36 83 14 5 36 83 F 19 4 49 28 27 0 36 83...

Page 13: ...Notes 332540B 13 Notes...

Page 14: ...ser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of par...

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