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Operation

332540B

7

1.

Mount Reservoir on sturdy, flat surface. Note loca-
tion of Fill Port (G) and Lubricant Outlet Connection 
(A) for easy access once installed.

2.

Connect High Pressure Lubricant Supply Line (D) to 
the Lubricant Outlet Connection (A).

3.

Ground system (see 

Grounding

). Mount reservoir 

to grounded chassis member.

Pump Installation

Pump installation instructions are provided in the 
Dyna-Star HP or HF Pump instruction manual 332514 
provided with your system.

Vent Valve Kit

The vent valve is used to reduce system pressure and 
allow the injector to reset. When energized, grease is 
pumped out through the outlet port (marked 0) on the 
vent valve. When de-energized, it vents pressure inter-
nally to tank.

Refer to the Dyna-Star HP or HF Vent Valve Kit manual 
332515 for installation and operation instructions.

Operation

Read and follow instructions supplied with each sys-
tem component.

Reference letters used in the following Installation 
instructions, refer to Typical Installation Key, page 5.

Start-up

Priming 

1.

After reservoir/tank is completely filled, remove high 
pressure lubricant supply line (D) from the outlet.

2.

Connect power to pump.

3.

Start pump and run pump until all air has been 
expelled and fluid flow is continuous.

4.

Reconnect the high pressure lubricant supply line 
(D) to outlet.

Do not insert finger into the overflow port while 
filling a reservoir equipped with a follow plate. Injury 
or amputation could result.

Summary of Contents for Dyna-Star 77X100

Page 1: ...ve atmospheres or hazardous locations Graco Tank Injector Lubrication Systems 3500 psi 24 1 MPa 241 bar Maximum Working Pressure Models All models include Tube in Tube design vent valve cover and tank...

Page 2: ...s including rags and spilled or open containers of solvent and gasoline Do not plug or unplug power cords or turn lights on or off when flammable fumes are present Ground all equipment in the work are...

Page 3: ...ipment is not in use Check equipment daily Repair or replace worn or damaged parts immediately with genuine manufacturer s replacement parts only Do not alter or modify equipment Alterations or modifi...

Page 4: ...MENT Wear appropriate protective equipment when in the work area to help prevent serious injury including eye injury hearing loss inhalation of toxic fumes and burns This protective equipment includes...

Page 5: ...t your needs Key A Lubricant outlet connection B Pump C Ignition switch D High pressure lubricant supply lines E Injector banks F Lubrication controller G Fill port H Overflow port J Breather K Reserv...

Page 6: ...maximum working pressure of each component in the system may not be the same To reduce the risk of overpressurizing any component in the sys tem be sure you know the maximum working pres sure of each...

Page 7: ...t port marked 0 on the vent valve When de energized it vents pressure inter nally to tank Refer to the Dyna Star HP or HF Vent Valve Kit manual 332515 for installation and operation instructions Opera...

Page 8: ...isconnect lubricants supply hose from Fill Port G 5 Plug Fill Port G and Overflow Port H Shutdown For normal system shut down disconnect power by turning off the ignition switch C NOTICE To prevent da...

Page 9: ...X536 KIT reservoir 90 grease models 77X101 1 3a 100737 PLUG pipe 2 3b 108126 TEE pipe 1 3c 110996 NUT flanged hex 8 3d 111800 SCREW cap flange head 4 3e 115254 BREATHER 1 3f 194868 GASKET cover 1 3g 1...

Page 10: ...awing 10 332540B Parts Drawing Model 77X100 Dyna Star Pump 60 Dip Stick Reservoir Vent Valve Model 77X101 Dyna Star Pump 90 Dip Stick Reservoir Vent Valve 1a 1b 4 3e 3d 3h 3f 3k 3c 3a 3g 3b 3j 3a 3d 3...

Page 11: ...ts steel buna n rubber Reservoir overflow port size 1 2 inch npt Reservoir fill port size 1 2 inch npt Lubricant outlet port size 3 8 npt f Grease capacity Model 77X101 90 lb 41 kg Model 77X100 60 lb...

Page 12: ...odels US inch Metric cm US inch Metric cm A 30 5 77 47 38 0 96 52 B 14 5 36 83 14 5 36 83 C 1 2 inch npt 1 2 inch npt D 1 2 inch 14 npt 1 2 inch 14 npt E 14 5 36 83 14 5 36 83 F 19 4 49 28 27 0 36 83...

Page 13: ...Notes 332540B 13 Notes...

Page 14: ...ser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of par...

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