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All written and visual data contained in this document reflects the latest product information available at the time of publication. 

Graco reserves the right to make changes at any time without notice.

For patent information, see www.graco.com/patents. 

Original instructions.

 This manual contains English. MM 332540

Graco Headquarters: 

Minneapolis

International Offices: 

Belgium, China, Japan, Korea

GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA

Copyright 2013, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.

www.graco.com

August 2013

Graco Standard Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in 
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty 
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by 
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written 
recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty 
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of 
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with 
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or 
maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of 
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned 
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will 
be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED 
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy 
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or 
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A 
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT 
MANUFACTURED BY GRACO

. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to 

the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these 
warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or 
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the 
negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, 
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la 
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite 
de ou en rapport, directement ou indirectement, avec les procédures concernées.

Graco Information 

To place an order, 

contact your Graco distributor or to identify the nearest distributor call, 

Toll Free: 1-800-533-9655, Fax: 612-378-3590

Summary of Contents for Dyna-Star 77X100

Page 1: ...ve atmospheres or hazardous locations Graco Tank Injector Lubrication Systems 3500 psi 24 1 MPa 241 bar Maximum Working Pressure Models All models include Tube in Tube design vent valve cover and tank...

Page 2: ...s including rags and spilled or open containers of solvent and gasoline Do not plug or unplug power cords or turn lights on or off when flammable fumes are present Ground all equipment in the work are...

Page 3: ...ipment is not in use Check equipment daily Repair or replace worn or damaged parts immediately with genuine manufacturer s replacement parts only Do not alter or modify equipment Alterations or modifi...

Page 4: ...MENT Wear appropriate protective equipment when in the work area to help prevent serious injury including eye injury hearing loss inhalation of toxic fumes and burns This protective equipment includes...

Page 5: ...t your needs Key A Lubricant outlet connection B Pump C Ignition switch D High pressure lubricant supply lines E Injector banks F Lubrication controller G Fill port H Overflow port J Breather K Reserv...

Page 6: ...maximum working pressure of each component in the system may not be the same To reduce the risk of overpressurizing any component in the sys tem be sure you know the maximum working pres sure of each...

Page 7: ...t port marked 0 on the vent valve When de energized it vents pressure inter nally to tank Refer to the Dyna Star HP or HF Vent Valve Kit manual 332515 for installation and operation instructions Opera...

Page 8: ...isconnect lubricants supply hose from Fill Port G 5 Plug Fill Port G and Overflow Port H Shutdown For normal system shut down disconnect power by turning off the ignition switch C NOTICE To prevent da...

Page 9: ...X536 KIT reservoir 90 grease models 77X101 1 3a 100737 PLUG pipe 2 3b 108126 TEE pipe 1 3c 110996 NUT flanged hex 8 3d 111800 SCREW cap flange head 4 3e 115254 BREATHER 1 3f 194868 GASKET cover 1 3g 1...

Page 10: ...awing 10 332540B Parts Drawing Model 77X100 Dyna Star Pump 60 Dip Stick Reservoir Vent Valve Model 77X101 Dyna Star Pump 90 Dip Stick Reservoir Vent Valve 1a 1b 4 3e 3d 3h 3f 3k 3c 3a 3g 3b 3j 3a 3d 3...

Page 11: ...ts steel buna n rubber Reservoir overflow port size 1 2 inch npt Reservoir fill port size 1 2 inch npt Lubricant outlet port size 3 8 npt f Grease capacity Model 77X101 90 lb 41 kg Model 77X100 60 lb...

Page 12: ...odels US inch Metric cm US inch Metric cm A 30 5 77 47 38 0 96 52 B 14 5 36 83 14 5 36 83 C 1 2 inch npt 1 2 inch npt D 1 2 inch 14 npt 1 2 inch 14 npt E 14 5 36 83 14 5 36 83 F 19 4 49 28 27 0 36 83...

Page 13: ...Notes 332540B 13 Notes...

Page 14: ...ser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of par...

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