background image

Installation 

6

332540B

Installation

Pressure Relief

Follow the Pressure Relief Procedure whenever 
you see this symbol.

To relieve pressure in the system, use two wrenches 
working in opposite directions on pump outlet fitting to 

slowly loosen fitting only

 until fitting is loose and no 

more lubricant or air is leaking from fitting as shown in 
F

IG

. 2.

Read and follow instructions supplied with each sys-
tem component.

Reference letters used in the following Installation 
instructions, refer to Typical Installation Key, page 5.

Wiring

Grounding

System Configuration and Wiring

NOTE: 

Cable wiring harness kits are available from 

Graco. See Parts page 11 for a complete list of available 
kits.

Fuses

Reservoir Installation

This equipment stays pressurized until pressure is 
manually relieved. To help prevent serious injury from 
pressurized fluid, such as skin injection, splashing 
fluid and moving parts, follow the Pressure Relief 
Procedure when you stop dispensing and before 
cleaning, checking, or servicing the equipment.

F

IG

. 2

COMPONENT RUPTURE HAZARD

The maximum working pressure of each component 
in the system may not be the same. To reduce the 
risk of overpressurizing any component in the sys-
tem, be sure you know the maximum working pres-
sure of each component. 

Never

 exceed the maximum 

working pressure of the lowest rated component in 
the system. Overpressurizing any component can 
result in rupture, fire, explosion, property damage and 
serious injury. 

The equipment must be bonded (grounded) directly 
to the truck. Grounding reduces the risk of static 
shock due to static build up on the equipment. 

NOTICE

Fuses (user supplied) are required on all models. To 
avoid equipment damage:

 

Never operate the Dyna-Star Pump models with-
out a fuse installed.

A fuse of the correct voltage and amperage must 
be installed in line with the power entry to the 
system. Graco recommends using 35A fuses.

HEAVY EQUIPMENT HAZARD

Equipment is heavy. To avoid injury:

• Be sure unit is securely mounted 

before 

operation.

• Do not lift pressurized equipment.

• Lifting or moving heavy equipment incorrectly can 

cause serious injury. To avoid serious injuries, such 
as muscle strain or back injuries, when moving 
pump always use a lifting aid secured to the pump 
lift ring. See Technical Data, in the pump 
instruction manual for pump weight.

Summary of Contents for Dyna-Star 77X100

Page 1: ...ve atmospheres or hazardous locations Graco Tank Injector Lubrication Systems 3500 psi 24 1 MPa 241 bar Maximum Working Pressure Models All models include Tube in Tube design vent valve cover and tank...

Page 2: ...s including rags and spilled or open containers of solvent and gasoline Do not plug or unplug power cords or turn lights on or off when flammable fumes are present Ground all equipment in the work are...

Page 3: ...ipment is not in use Check equipment daily Repair or replace worn or damaged parts immediately with genuine manufacturer s replacement parts only Do not alter or modify equipment Alterations or modifi...

Page 4: ...MENT Wear appropriate protective equipment when in the work area to help prevent serious injury including eye injury hearing loss inhalation of toxic fumes and burns This protective equipment includes...

Page 5: ...t your needs Key A Lubricant outlet connection B Pump C Ignition switch D High pressure lubricant supply lines E Injector banks F Lubrication controller G Fill port H Overflow port J Breather K Reserv...

Page 6: ...maximum working pressure of each component in the system may not be the same To reduce the risk of overpressurizing any component in the sys tem be sure you know the maximum working pres sure of each...

Page 7: ...t port marked 0 on the vent valve When de energized it vents pressure inter nally to tank Refer to the Dyna Star HP or HF Vent Valve Kit manual 332515 for installation and operation instructions Opera...

Page 8: ...isconnect lubricants supply hose from Fill Port G 5 Plug Fill Port G and Overflow Port H Shutdown For normal system shut down disconnect power by turning off the ignition switch C NOTICE To prevent da...

Page 9: ...X536 KIT reservoir 90 grease models 77X101 1 3a 100737 PLUG pipe 2 3b 108126 TEE pipe 1 3c 110996 NUT flanged hex 8 3d 111800 SCREW cap flange head 4 3e 115254 BREATHER 1 3f 194868 GASKET cover 1 3g 1...

Page 10: ...awing 10 332540B Parts Drawing Model 77X100 Dyna Star Pump 60 Dip Stick Reservoir Vent Valve Model 77X101 Dyna Star Pump 90 Dip Stick Reservoir Vent Valve 1a 1b 4 3e 3d 3h 3f 3k 3c 3a 3g 3b 3j 3a 3d 3...

Page 11: ...ts steel buna n rubber Reservoir overflow port size 1 2 inch npt Reservoir fill port size 1 2 inch npt Lubricant outlet port size 3 8 npt f Grease capacity Model 77X101 90 lb 41 kg Model 77X100 60 lb...

Page 12: ...odels US inch Metric cm US inch Metric cm A 30 5 77 47 38 0 96 52 B 14 5 36 83 14 5 36 83 C 1 2 inch npt 1 2 inch npt D 1 2 inch 14 npt 1 2 inch 14 npt E 14 5 36 83 14 5 36 83 F 19 4 49 28 27 0 36 83...

Page 13: ...Notes 332540B 13 Notes...

Page 14: ...ser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of par...

Reviews: