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Graco CGM 25B127, Instructions - Parts Manual

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Graco CGM 25B127 Instructions - Parts Manual Download Page 2

 

2

3A6338B

Contents

Related Manuals   . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Models   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

CGM Software   . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Installation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

EFR and PLC Connection . . . . . . . . . . . . . . . . . .  5
Gateway Screens  . . . . . . . . . . . . . . . . . . . . . . . . 5

Available Internal Data   . . . . . . . . . . . . . . . . . . . . . . 8

Automation Inputs (signals from EFR system to 

PLC)  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Automation Outputs (signals from PLC to EFR 

system)  . . . . . . . . . . . . . . . . . . . . . . . . . . . .  11

CGM General Timing Diagrams  . . . . . . . . . . . .  12

Appendix A - I/O Signal Descriptions   . . . . . . . . .  19

Automation Inputs (signals from EFR system to 

PLC)  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  19

Automation Outputs (signals from PLC to EFR 

System)   . . . . . . . . . . . . . . . . . . . . . . . . . . .  22

Appendix B - Data Exchanged  . . . . . . . . . . . . . . .  24

EFR Data Exchange Elements  . . . . . . . . . . . . .  25

Appendix C - Sequence Step Data Exchange . . .  30

EFR Sequence Step Data Exchange Elements   31

Appendix D - Error Number Requiring 

Acknowledgment   . . . . . . . . . . . . . . . . . . . . . .  32

Graco Standard Warranty  . . . . . . . . . . . . . . . . . . .  34
Graco Information  . . . . . . . . . . . . . . . . . . . . . . . . .  34

Related Manuals

Models

Overview

The Communications Gateway Module (CGM) provides 
a control link between the Electric Fixed Ratio (EFR) 
system and a selected fieldbus. This provides the 
means for report monitoring and control by external 
automation systems.

NOTE:

 The following system network configuration files 

are available at 

help.graco.com.

•

EDS file: DeviceNet or Ethernet/IP fieldbus 
networks

•

GSD file: PROFIBUS fieldbus networks

•

GSDML: PROFINET fieldbus networks

•

ACD file: DeviceNet or Ethernet/IP fieldbus 
networks

The following components are included in the CGM 
Installation Kit.

CGM Software

The following software is must be installed on the CGM 
module to work properly with the EFR CGM map 
19A796.

•

17P796, version 3.01.004

Manual

Description

312864

Communications Gateway Module, 
Instructions - Parts

3A6165

Electric Fixed Ratio Proportioner, Setup - 

Operation

406987

GCA CAN Cables, Reference

Part

Description

25B127

DeviceNet CGM Kit

26A700

EtherNet/IP CGM Kit

26A701

PROFIBUS CGM Kit

26A702

PROFINET CGM Kit

Ref. Description

Qty.

A

CGM  Kit

1

AA Gateway Module

1

AB Mounting Bracket

1

B

Screw, #10-32 x .50

2

C

Washer, #10, Nylon

2

D

Communication Cable (not shown)

1

F

IG

. 1

B

C

AA

AB

Summary of Contents for CGM 25B127

Page 1: ...ic Fixed Ratio EFR systems to provide fieldbus communications abilities For professional use only Important Safety Instructions Read all warnings and instructions in this manual and in your system manual before using the equipment Save these instructions ti11985a CGM with DeviceNet connector shown ...

Page 2: ...and a selected fieldbus This provides the means for report monitoring and control by external automation systems NOTE The following system network configuration files are available at help graco com EDS file DeviceNet or Ethernet IP fieldbus networks GSD file PROFIBUS fieldbus networks GSDML PROFINET fieldbus networks ACD file DeviceNet or Ethernet IP fieldbus networks The following components are...

Page 3: ... WARNING ELECTRIC SHOCK HAZARD To avoid electric shock make sure the system power is OFF before connecting or disconnecting CAN cables PRESSURIZED FLUID HAZARD This equipment stays pressurized until pressure is manually relieved To help prevent serious injury from pressurized fluid such as skin injection splashing fluid and moving parts follow Pressure Relief Procedure when you stop spraying and b...

Page 4: ...Bus pinout setup 10 Perform the Setup procedure on page 5 to configure the fieldbus NOTE To produce an accurate dispense the dispense valve must be controlled directly by the EFR See the Electric Fixed Ratio Proportioner Setup Operation manual for I O integration of the dispense valve with the EFR NOTE See Automation Outputs signals from PLC to EFR System on page 22 for information on triggering a...

Page 5: ...creens 2 Press the left arrow key once to navigate to the main Gateway screen See FIG 7 PROFIBUS Fieldbus Screens These screens are shown only if a PROFIBUS Fieldbus CGM is installed Screen 1 This screen enables the user to set the device address install date location tag function tag and description Screen 2 This screen displays the hardware revision system serial number and data map identificati...

Page 6: ...ettings subnet mask gateway and DNS information Screen 2 This screen enables the user to set the station name install date location tag function tag and description Screen 3 This screen displays the hardware revision system serial number and data map identification information FIG 10 PROFINET Fieldbus Screen 1 FIG 11 PROFINET Fieldbus Screen 2 FIG 12 PROFINET Fieldbus Screen 3 ...

Page 7: ...plays the hardware revision system serial number and data map identification information DeviceNet Fieldbus Screen This screen is shown only if a DeviceNet Fieldbus CGM is installed This screen enables the user to set the device address and baud rate as well as view the hardware revision system serial number and data map identification information FIG 13 EitherNet IP Fieldbus Screen 1 FIG 14 Ether...

Page 8: ...ta out on the PLC side When the data is mirrored the least significant byte is inserted into the most significant spot and the most significant byte is inserted into the least significant spot Example If the data is a binary number with 0011100110110111 mirroring it to get the correct data out of the PROFIBUS or PROFINET will result in 0111101110010011 Values are subject to the same maximum and mi...

Page 9: ...ved Bits Boolean 16 23 2 18 Reserved Bits Boolean 24 31 3 19 Current Active Sequence uint8 0 7 4 20 Current Step of the Active Sequence uint8 0 7 5 21 Time Remaining to Complete Step XX X s uint16 0 7 6 8 15 7 22 Red Pump Outlet Pressure XXXX X bar uint16 0 7 8 8 15 9 23 Blue Pump Outlet Pressure XXXX X bar uint16 0 7 10 8 15 11 24 Red Pump Inlet Pressure XXXX X bar uint16 0 7 12 8 15 13 25 Blue P...

Page 10: ...min uint16 0 7 30 8 15 31 35 Selected Step Calibration XX XX uint16 0 7 32 8 15 33 36 Total Sequence Amount Requested XXXX XX cc uint32 0 7 34 8 15 35 16 23 36 24 31 37 37 Total Sequence Amount Dispensed XXXX XX cc uint32 0 7 38 8 15 39 16 23 40 24 31 41 Instance ID Description Data Type BIT Input Byte Index s ...

Page 11: ...an 8 1 10 Reserved Bits Boolean 9 15 11 Reserved Bits uint8 0 7 2 12 Desired Active Sequence uint8 0 7 3 13 Acknowledging of the Active Error Number uint8 0 7 4 14 Desired Operator Mode Dispense Flow Rate XXXX cc min uint16 0 7 5 8 15 6 15 Data Exchanged Element Desired uint8 0 7 7 16 Data Exchanged Element Desired Value uint16 0 7 8 8 15 9 17 Desired Step of the Active Sequence uint8 0 7 10 19 De...

Page 12: ... CGM signal NOTE In the diagrams shown below the ID corresponds to the Instance ID in the Automation Inputs and Outputs table When the Priming Request bit is ON the EFR will start priming as long as the System On bit is also ON If the System On bit or the Priming Request bit is OFF the EFR will stop priming ...

Page 13: ...e Internal Data 3A6338B 13 When the Parking Request bit is ON the EFR will start parking as long as the System On bit is also ON If the System On bit or the Parking Request bit is OFF the EFR will stop parking ...

Page 14: ...n bit is also ON If the System On bit or the Purge Request bit is OFF the EFR will stop purging The purge flow rate can be modified quickly through the data exchange When the Depressurizing Request bit is ON the EFR will start depressurizing The EFR will only stop depressurizing if the Depressurizing Request bit if OFF ...

Page 15: ...r mode a pulse on the Start Current Sequence Step Trigger Operator Mode bit will play the active sequence Sending the Desired Active Sequence byte is optional If the The Desired Active Sequence byte is not sent the current active sequence stored in the EFR will be used ...

Page 16: ... Start Current Sequence Step Trigger Operator Mode bit remains ON Once the Start Current Sequence Step Trigger Operator Mode bit is OFF the EFR will continue with the active sequence Sending the Desired Active Sequence byte is optional If the The Desired Active Sequence byte is not sent the current active sequence stored in the EFR will be used ...

Page 17: ...ON pulse across the Stop Current Sequence bit will stop the active sequence Sending the Desired Active Sequence byte is optional If the The Desired Active Sequence byte is not sent the current active sequence stored in the EFR will be used ...

Page 18: ...e Data must be read before the EFR finishes running another sequence If the Sequence Data is not read before finishing the sequence the data will be overwritten with new Sequence Data The Sequence Data consists of Total Sequence Amount Requested Total Sequence Amount Dispensed Sequence Start Outlet Pressure for Red Pump Sequence Start Outlet Pressure for Blue Pump Sequence End Outlet Pressure for ...

Page 19: ...s is a Boolean signal that represents the active deviations on the EFR NOTE When a deviation is present the EFR is warning the operator of potential problem s that may need immediate attention to avoid shutdown time Active Advisories Active Advisories is a Boolean signal that represents the active advisories on the EFR NOTE When an advisory is present the EFR is warning the operator of potential p...

Page 20: ...ressure is a 16bit integer that represents the outlet pressure on the blue pump Red Pump Inlet Pressure Red Pump Inlet Pressure is a 16bit integer that represents the inlet pressure on the red pump Blue Pump Inlet Pressure Blue Pump Inlet Pressure is a 16bit integer that represents the inlet pressure on the blue pump Pump Flow Rate Pump Flow Rate is a 16bit integer that represents the current flow...

Page 21: ...ted by the EFR during the active sequence This integer will only be populated after the active sequence finishes dispensing Total Sequence Amount Requested Total Sequence Amount Dispensed is a 32bit integer that represent the amount dispensed by the EFR during the active sequence This integer will only be populated after the active sequence finishes dispensing ...

Page 22: ...ce the sequence is stopped set this bit to 0 to clear the request Priming Request Priming Request is a bit used to turn the priming feature ON and OFF Set this bit to 1 to start the smart priming feature This bit can be set to 0 at any time during smart priming to stop the smart priming feature NOTE Once the smart priming request is completed set this bit to 0 Purging Request Purging Request is a ...

Page 23: ...pense Flow Rate of the Automation Inputs Data Exchange Element Desired See Appendix B Data Exchanged on page 24 Data Exchange Element Desired Value See Appendix B Data Exchanged on page 24 Desired Step of the Active Sequence See Appendix C Sequence Step Data Exchange on page 30 Desired Step Amount See Appendix C Sequence Step Data Exchange on page 30 Desired Step Shot Type See Appendix C Sequence ...

Page 24: ...y the Data Exchange Element Selected and the Data Exchange Element Value are set to zero to signal the data in the Data Exchange is invalid Once the EFR returns the Data Exchange Element Value followed by the Data Exchange Element Selected the PLC can compare the Data Exchange Element Selected to the Data Exchange Element Desired and confirm the data is correct for the Data Exchange Element Desire...

Page 25: ... bool 23 Integration Smart Prime Status bool 24 Integration System Enabled bool 25 Integration System Status bool 26 Integration Analog Flow Rate Enabled bool 27 Integration Analog Flow Rate Status XXXX mV bool 28 Integration Sequence Selected Enabled bool 29 Integration Sequence Selected Status uint8 30 Red Pump Cycles XXXX cycles uint16 31 Red Pump Lifetime Cycles XXXX cycles uint16 32 Blue Pump...

Page 26: ...balance alarm Red Pump Size Red Pump Size is an integer used to define the size of the red z pump Blue Pump Size Blue Pump Size is an integer used to define the size of the blue z pump Red Specific Gravity Red Specific Gravity is an integer used to define the specific gravity of the material in the red z pump Blue Specific Gravity Blue Specific Gravity is an integer used to define the specific gra...

Page 27: ...l Trigger Enabled Integration External Trigger Enabled is a boolean that can enable usage of the Integration Trigger I O pin The following values correspond to the different states of the Integration External Trigger Enabled boolean Integration External Trigger Status Integration External Trigger Status is a boolean that shows the status of the Integration Trigger I O pin The following values corr...

Page 28: ...s a value of 2 the Active Sequence is 2 NOTE This integer can only be read by the PLC Red Pump Cycles Red Pump Cycles is an integer used to define the number of times the red pump has cycled This can be reset by sending a value zero from the PLC over the Data Exchange Red Pump Lifetime Cycles Red Pump Lifetime Cycles is an integer used to define the number of times the pump has cycled during its l...

Page 29: ... pressure of the blue pump once the active sequence begins dispensing NOTE This integer will only be populated after the active sequence is done dispensing NOTE This integer can only be read by the PLC Sequence End Outlet Pressure for Red Pump Sequence End Outlet Pressure for Red Pump is an integer that represents the outlet pressure of the red pump once the active sequence is done dispensing NOTE...

Page 30: ...Sequence Once the EFR receives that element the EFR will update the Sequence Step Data Exchange Automation Inputs Elements for the desired step After the Sequence Step Data Exchange Automation Inputs Elements have been updated the Selected Step of the Active Sequence can be used to confirm the desired step data has populated the Sequence Step Data Exchange Automation Inputs Elements Once the data ...

Page 31: ...he step amount for the Desired Selected Step of the Active Sequence When reading or writing to this element the sequence step amount has two decimal places and the units are always reflected by the integer in Selected Sequence Step Shot Type Desired Selected Step Shot Size Desired Selected Step Shot Size is a byte used to define the step type for the Desired Selected Step of the Active Sequence Th...

Page 32: ...ignals A 50ms delay is suggested between each CGM signal NOTE See help graco com for further explanation of each error code Error Code Error Description Error Type Error Value P4DA High Pressure Red Side Alarm 1 P4DB High Pressure Blue Side Alarm 2 P6DA Red Pressure Disconnected Alarm 3 P6DB Blue Pressure Disconnected Alarm 4 P7DA Pressure Imbalance Red Side Alarm 5 P7DB Pressure Imbalance Blue Si...

Page 33: ...Side Advisory 31 F3NX High Flow Rate Advisory 32 P4FA High Inlet Pressure Red Pump Advisory 33 P4FB High Inlet Pressure Blue Pump Advisory 34 DDDA Red Pump Cavitation Advisory 35 DDDB Blue Pump Cavitation Advisory 36 DBDX Bubble Detected Advisory 37 P4FX High Inlet Pressure Advisory 38 ...

Page 34: ...ade at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer ...

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